Monthly Archives: December 2020

What Is The Process To Producing NPK Fertilizer?

NPK fertilizer has increasingly become the fertilizer of choice for farmers over the past few years. Many farmers are realizing just how dangerous and toxic chemical fertilizers are to the environment. As a result, it has also become more important for NPK fertilizer manufacturing lines to be built to help meet the demand for this product.

What Is NPK Fertilizer?

NPK fertilizer is made up of organic elements. The most commonly found elements in NPK fertilizer are:

– Potassium
– Phosphorus
– Nitrogen

Granulation machines are necessary to transform the fertilizer into pellets or granules that can help supply the demand for this natural fertilizer.

10 to15 ton NPK fertilizer production line

10 to15 ton NPK fertilizer production line

Manufacturing Process For NPK Fertilizer Granules

Typically, there are two options for producing the granules. They are the granules blending line and the granulation line. Not only are different machines required for the different manufacturing processes, but these methods require two different technology types.

With the blending production line, the NPK fertilizer is batched based on specific formulas. One thing to keep in mind is that all of the materials that you choose to add into the machine should be powder-based. The machine will then turn these powders into granules that can then be used as NPK fertilizer. All of the granules will be uniform size.

There is also the option of a roller compactor machine for making NPK pellets if you want the granules to be different sizes.

What Does A Fertilizer Production Line Do?

The production line for NPK fertilizer completes all of the following steps:

– Crushing
– Batching
– Granulating
– Mixing
– Drying
– Cooling
– Screening
– Coating
– Packing

large scale compound fertilizer production layout

large scale compound fertilizer production layout

In short, these machines are designed to reduce the production process by making the entire NPK fertilizer manufacturing process more efficient and faster. This means that the only thing that you need to do is to secure a a specific granulator for your fertilizer manufacturing plant. The granulator you will need is the double roller extrusion granulator.

This type of granulator machine utilizes the technology of dry granulation to make the fertilizer granules. It is ideal for using air to dry the pellets.

The pellets that are produced from this machine are not high in temperature. In other words, these pellets do not need to be cooled and dried by the machines.

In addition, this process eliminates the need for liquids or other types of binders. When binders are eliminated, the fertility and purity of the final product will be a lot better.

The 3 Parts Of The NPK Manufacturing Process

There are three different parts of the production line. These parts are:

– Mixing prior to granulation
– Pelletizing
– Post process after granulation

The post processes are designed to make the NPK fertilizer granule better.

NPK fertilizer is a commonly used base fertilizer for crops such as soybean, corn and peanuts. It is also an ideal fertilizer for fruit crops.

Potassium, nitrogen and phosphorus are all organic compounds that are beneficial to vegetation. Furthermore, the NPK fertilizer process is beneficial for making this type of fertilizer that will make plants stronger and healthier without toxic chemicals.

Setting Up An Organic Fertilizer Plant – Things You Need To Know

If you are planning to set up a small-scale organic fertilizer plant and are searching for the cost of setting up such a plant, you should know that there is no standard answer to this question. First and foremost, everybody has a different definition of a small-scale fertilizer plant. For some people, who do composting at home, it is a small-scale set up but if you are looking at producing commercial quantities for selling organic fertilizer, you need to develop a proper business plan before going further.

Small Scale Organic Fertilizer Prodution Plant

Small Scale Organic Fertilizer Prodution Plant

As far as producing organic fertilizer for personal use is concerned, the whole process can happen naturally. However, when you want to produce fertilizer for further selling, you need to invest in appropriate machinery to produce fertilizer in quantities that you can sell. The machines are not that expensive when you consider the cost of overall project as the biggest cost is the cost of land and cost of labor.

Land value varies greatly from place to place. If you are planning to set up the fertilizer plant in a location where land is cheap and labor is easily available, setting up the plant shouldn’t cost a lot of money. On the other hand, if the location is expensive and labor is also expensive along with high cost of transportation of raw material and the finished product, the same plant will cost a lot more money. Therefore, you need to look at components that will cost the same regardless of the location of the fertilizer plant.

Rotary Drum Granulator-Compost Pellet Making Machine

Rotary Drum Granulator-Compost Pellet Making Machine

These components include the machinery needed for setting up the fertilizer plant along with some additives that are needed to produce organic fertilizer in commercial quantities. In natural method of organic fertilizer production, the biomass is dumped in a compost bin where the composting takes place naturally and no additional live bacteria are added in the process. However, when you are looking to produce organic fertilizer in commercial quantities, you will need to add appropriate quantities of live bacteria and you will also need to figure out a way to maintain the required temperature for production of high-quality organic fertilizer. All these processes require a lot of machinery. Such as, compost making equipment, granulator for fertilizer pellet and so on.

Groove type compost fertilizer making machine

Groove type compost fertilizer making machine

Thankfully, the machinery required for production of organic fertilizers do not cost a lot of money. There is huge demand for organic fertilizers all across the world as people prefer organic produce these days. The organic produces is free of pesticides and other harmful chemicals which makes it better for human consumption as compared to the produce that uses a variety of pesticides and other chemicals. There are hundreds of manufacturers that sell these machines required for production of organic fertilizer. You can easily get the details of these companies by searching online and on various trade portals focused on B2B sales. (Go Here: These portals provide useful information including number of units sold of a particular model, the contact details of the company selling the particular model as well as ratings and reviews left by buyers.

To conclude, there is no standard answer to the question of the cost of setting up a small-scale organic fertilizer plant as every location is different. The biggest component of the cost is often the land and labor. However, certain components cost the same regardless of the location such as the machinery required for setting up an organic fertilizer production line (what machines do you need?). So, get in touch with these companies to know more about the cost of machinery required for setting up a fertilizer plant.