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Methods Of Granulating Fertilizer

The demand for fertilizer is rapidly increasing, and if you go into the market, you will find it in powder and granules. The granulated design is gaining popularity due to its benefits. They are more convenient to store and transport as there is minimal wastage. The powder form isn’t stable, and exposure to wind results in losses. Also, the granules curbs dust pollution. It has a more extended warranty period as well. But how does the fertilizer become granules? What procedures attribute to the formation? There are three primary methods employed for this procedure. All of them use different mechanisms, but the results are similar. Your choice is dependable on the kind of device that you will have. Below is detailed information on them.

Rotating Granulation

The principle behind this method is the centrifugal force provided by a rotating body. The first step is placing the fertilizer in powder form on the disc. To achieve better results, you should add some water in an appropriate proportion. The range of moisture content should be between 25% to 30%. The particles will then join while the cylinder begins rotating. The rotating devices then provide a centrifugal force that breaks the once mixture into smaller even particles. Once they achieve the desired size, the granules will get out through the outlet. In case there are some unfinished materials, the process will further continue until everything becomes granulated.

Extrusion Granulation

Extrusion granulation is a unique process that works without the aid of heat or moisture. It is more of a dry granulation process for fertilizer. The first step is to proportion the materials, then add it to the mixer. It will then get stirred under high speed till it becomes uniform. Upon completion, it follows transfer to the disc feeder. If there is any iron content in excess amounts, the materials become cleaned to ensure the necessary remains. Once the operator ascertains that it is now in the recommended state, conveying to the roller extrusion machine follows. Granulation in equal amounts is essential as it allows for the production of a uniform product. The existing rollers then exert force to form sheet-like structures. The crusher then executes the breaking of the slices as it passes through the screening mesh. The procedure is continuous, thus a warrant of quality. Any materials that have not achieved the correct state returns to the feeder to go through the process again.

Stirring Granulation

Stirring granulation demands that fertilizer’s moisture content is between 22% to 30% depending on the machine’s at hand. Upon feeding, the fertilizer undergoes mixing at full speed until it becomes a steady mixture. The aerodynamic force produced by the granulation device will force the mixture to disintegrate and result in an end product of even shape and density. The procedure is short and very efficient.

The three methods mentioned above are all applicable for both organic and compound fertilizer. For organic, you have to first compost it before crushing while for the compound, you can use it as batches from the system.

Top Equipment You Need To Set Up A Organic Fertilizer Factory

When you are planning to set up an organic fertilizer making factory you have to make sure that you have the right equipment for the job. You will need a variety of machines to speed up the process and ensure that your fertilizer factory starts making profits as quickly as possible. Read on to learn some of the top machines you need to set up your fertilizer factory.

An organic fertilizer factory can help you make a lot of money while you are also doing something good for the environment. Composting fertilizer makes crops grow better and it helps them produce a higher yield which means you will end up making more money.

Organic compost is easy to produce and it is also very cost-effective. The compost is made out of easy to source organic materials including poultry manure and animal dung. Waste materials can also be used as well which ensures you have a variety of cheap or free materials to choose from.

The compost doesn’t take a long time to produce and it can be used in a variety of ways which makes it a great choice when you want to set up a factory that will reduce waste and make you money. The finished compost can be sold for a great price and you can produce tons of it in each batch.

When you want to produce compost you need to invest in a compost fertilizer plant. The plant will have a large area where the materials can be piled up. Balancing materials is important. You need to layer the materials in windrows. The size of the windrows will depend on the size of the windrow turning equipment you invest in. The size will also depend on the size of the plant that you buy and how much waste material you have to process.

Once the windrows have been set up they will need to be turned. This means you will need to invest in a quality compost turning machine. The turning machine speeds up the composting process and it ensures that the compost gets the air that it needs. If you don’t turn the compost over regularly it won’t decompose properly and this means that you are wasting time and money.

Investing in a quality compost turning machine will make a big difference in the way that the compost works out and you will notice the difference. You can find these machines for very affordable prices and they come in a variety of sizes and styles. The manufacturer can help you choose the machine that is going to be the best fit for your needs so you end up with compost that is easy to use and sell.

You might also need a crushing machine so the size is easier to package and use. The screen machine is another important machine to have as it makes the compost a uniform size. You need to have the compost a uniform size before you pack it with a packing machine that you buy.

Popular Ways to Make Organic Fertilizer

Are you wondering tips on how to manufacture your organic fertilizer, and also you don’t know where to start? This information will assist you to comprehend the processes you are meant to follow to help make your organic fertilizer successfully. The organic fertilizer production process involves composting organic waste for example dry leaves, banana peels, and others, then allowing them to ferment deeply. The main reason composting is crucial is simply because the direct usage of organic waste is generally bad for the roots of crops and plants. Hence, throwing organic waste directly with your garden might not be fruitful. Composting tends to convert organic material into humus. This is achieved by the microorganisms, whose main role is usually to break down the organic waste into small particles. If you have debris from your livestock and poultry, you might add this to your organic waste to generate a rich natural fertilizer to make use of in your garden. One important thing that you just should also do is to test the soil on the farmland to assist you figure out what nutrients your farm needs along with the portion of nutrients. Here are steps to manufacture your organic fertilizer.

Organic Fertilizer Production Line

Organic Fertilizer Production Line

Composting Organic Waste.

This process is likewise referred to as the fermentation process. You require first to get all your organic waste and pile them together on the ground. Ensure you secure the best place to enable the organic spend your time to ferment well with no distraction. The next phase involves regularly turning the compost pile. This assists to prevent anaerobic fermentation and raise the fermentation process. You must do this again process for a few days until the organic waste becomes loose and black. Once the fermentation process has ended, the odor disappears too. It really is within this fermentation process that microorganisms disintegrate the organic matter into humus. Note that within this process, the microorganism activity will produce some heat and also use oxygen. In the event the temperatures get too much band, the oxygen level is too low, this may inhibit the microorganism activity and deter the composting process. You, therefore, should be keen when these incidences occur.

Compost Fertilizer Made by Fertilizer Machinery

Compost Fertilizer Made by Fertilizer Machinery

Deep Processing.

Organic fertilizer machinery

Organic fertilizer machinery

Once the composting process, the next process involves deep processing. Including the powdery organic fertilizer and granular natural fertilizer production line. Note that producing the powdery fertilizer is way easier in comparison to the granular fertilizer. If you, therefore, need to have a fertilizer which requires less equipment, then choosing the powdery fertilizer is definitely the wisest option. To produce the powder fertilizer, buy a vertical crusher to assist you produce homogeneous powdery organic fertilizer. Using this stage, you have to do some screening. Work with a rotary screen machine that will help you attain pure and great fertilizer. This screening machine produces low noise, little dust, and requires little maintenance. When you are carried out with screening, proceed with all the next stage of packaging.

You must know steps to make organic fertilizer making use of the available materials which you have. This information goes a considerable ways in ensuring you conserve the surroundings and acquire to conserve a ton of money buying artificial fertilizers.

How to set up a granular fertilizer production line?

To set up a granular fertilizer production line, you have to start by putting together a complete business strategy plan. You have to know how much fertilizer you are making to discover the technical specifications and also the production capacity of your respective fertilizer plant. Listed here are the main devices you should purchase to create your plant for your desired operating parameters.

Fertilizer Granulation Line

Fertilizer Granulation Line

The horizontal mixer is amongst the most significant machines you need to consider. As the name suggests, this piece of equipment has to role of mixing the raw matter, with the objective of establishing a uniform mix. This machines works by driving the fabric to rotate along the inner wall from the groove, then turns this product around. The result of the composed action of the two rotors is an omni-directional continuous loop.

The double roller extrusion granulator is the key aspect of a fertilizer granulation plant. What this means is you ought to be extremely careful if you select it, as it has to match your production specifications including the size of the granules as well as the granulating method. Furthermore, it needs in order to handle your needed daily production volume. Fortunately, most double roller extrusion granulators have advanced technology. These machines have a compact design and so they have very low energy consumption. This is great for your personal business, mainly because it will assist you to keep the operating expenses to a minimum.

Dry granulation line for NPK fertilizer granules making

Dry granulation line for NPK fertilizer granules making

One of the most interesting thing about these grqanulators is simply because they enable the customization of the size and shape in the ball socket on the roller sheet. This means that you may pick the shape and the size of your fertilizer granules to fit the requirements your customers. Thus, you may make flat ball shaped granules, semicircle-shaped granules, stick-shaped granules, and square-shaped granules among many others.

Before having the capacity to ship the fertilizer to the clients, you’ll must pack it. Even when you want to store it for your own personel use, you’ll still want to use a particular sort of package. As you’ll want to acquire a product with uniform characteristics. Unfortunately, the granules as a result of the production process could have a variety of sizes. This means that you should sort them with the aid of a rotary screening machine. This is another essential item of equipment you ought to put in your granular fertilizer production line. The rotary screening machine screens out all granules which are either too small or big, and sends them returning to the double roller extrusion granulator. As you have seen, you won’t waste material by screening the granules by size. On the contrary, you’ll have the ability to offer your clients our prime-quality granular fertilizer they expect.

After you have your end product on the desired quality, you’ll should pack it. This is the last step of the production process. This step requires a n automatic packing scale. This machine weighs the granular fertilizer and packs it according to your specifications.

Strategies For Picking The Right Organic Fertilizer Equipment Manufacturer

Are you presently thinking about starting a facility for producing organic fertilizer? Would you like to realize how to pick the best fertilizer equipment manufacturer? If the reply to these questions is yes, this is what you should know about choosing the right manufacturer for organic fertilizer equipment.

There was a time when you make organic fertilizers was restricted to backyard enthusiasts who used their particular DIY equipment cobbled together from different parts. Thankfully, people at large have now embraced the thought of buying as much organic produce as is possible. It has given rise to your huge need for organic fertilizers as organic fertilizer is not only ideal for crops however it is also environmentally friendly and doesn’t create any pollution when done correctly.

 

It’s a typical misconception that organic manure made out of cow dung or some other organic waste is definitely good. The organic waste material should be processed correctly to make sure it will not cause any pollution or problems for the soil. As an illustration, the temperature has to be proper as higher temperature can destroy useful nutrients and microorganisms inside the soil which can result in pollution minimizing yields.

Therefore, only well-trained professionals ought to be utilized in a commercial composting facility in order to guarantee the best quality of organic manure produced in the facility. Since an industrial scale composting plant involves huge quantities of waste and finished products, specially engineered equipment is required to handle materials. There are several manufacturers of fertilizer equipment which has been designed specifically for use within industrial scale composting facilities. However, its not all the companies working in the production of organic fertilizer equipment are acknowledged to be reputed. Therefore, it is important to do your personal research to obtain the most effective bang for your buck when it comes to buying organic fertilizer equipment. This is what you ought to find out about choosing the right manufacturer for organic fertilizer equipment.

Probably the most important what exactly you need to consider may be the reputation of the corporation. They should have a lot of experience of making top quality equipment for agricultural use. Simply because this equipment will probably be used in turning and raking huge quantities of material, it have to be durable and effective at handling large amount of material. Therefore, longevity of the equipment is important and durability, to a large extent, depends upon the quality of materials used for making the machines in addition to quality control processes in place with the manufacturing facility. Without adequate quality control processes into position, there is not any guarantee which every single machine produced by the manufacturer is of great quality. Here is a professional fertilizer equipment manufacturer you can choose, which named as ShunXin, here is the url, you can take a visit by clicking:https://fertilizerequipmentmanufacturer.com/

Therefore, you ought to pay utmost importance to the standing of the business when it comes to quality of machines produced by them. You can quickly check standing of the organization by checking with some of their past customers who happen to be already equipment manufactured by the manufacturer. In addition to standing of the organization, you need to consider their customer support. Since fertilizer equipment has many moving parts, you need to continuously replace certain parts because these degrade as a result of constant use. Therefore, be sure affordable spare parts are ready open to ensure continuous utilisation of the fertilizer equipment.

Overall, organic fertilizer is in huge demand nowadays and establishing a commercial scale composting facility for organic fertilizer presents a fantastic online business opportunity. However, you will need to utilize high-quality equipment to guarantee profitable operations. Keeping all these tips at heart will help you in selecting the best manufacturer for organic fertilizer equipment.

What You Need To Know About Poultry Manure Compost Equipment

If you are getting into the composting business you will quickly find that poultry manure is the most common composting material. Making compost out of your animal waste is a great way to use it up and make a profit on it. Poultry manure makes excellent compost. You can sell it for a profit and recycle it at the same time which makes this machine an eco-friendly choice for any business.

The poultry manure compost making machine produces high-quality fertilizer. You can process tons of waste with it efficiently and effectively. The machine comes in a variety of sizes and there is plenty of add on equipment you can use that will make it even easier to produce compost quickly. This machine is affordable and it is eco-friendly.

The machine doesn’t use a lot of energy which makes it efficient to run. It is built out of the best materials which ensure you can run it for a long time without any problems. The machine is going to be a hard worker for you and it is going to run for long periods of time without needing any maintenance or other service.

Whether you run a large scale business or a small one, you can easily find the machine for poultry manure compost making that is going to fit your needs the best. This machine helps you in so many ways. It works hard for your business. If you have access to poultry manure this machine is a great idea since it allows you to compost the manure so quickly. The machine takes a lot of manure and processes it so you get the compost you need.

The machine is fast and efficient. It uses a traditional fermentation method to ferment the manure. You feed the manure into a tank where it ferments until it is ready to go on to the next part of the process.

Once the fermentation period is over the manure is processed and dried. It takes about 7 days for the fermentation process to take place. The fermentation period is the longest part of the process. Once the manure is ready to be processed you can expect fast results.

The machine comes with a variety of different capacities so it will be easy to for the machine to meet your needs. You can also have the machine customized so you end up with the exact size that you want. The manure goes through many stages before it ends up as fertilizer. The water has to be removed and it also has to be screened.

The fermented manure needs to be pulverized and it also has to be bagged. Once the bagging process is over you can go ahead and sell the manure for a profit. The manure can help you make more money and you also get a waste material out of the landfills which is a great thing for the environment. If you produce chicken manure, the compost plant is a sensible purchase since it helps you make more money and produce tons of fertilizer.

The Processes Of Making NPK Fertilizer Powder Into Granules

NPK granulation machines are used for producing NPK fertilizer granules. When investing in NPK fertilizer granulation equipment, the buyer should be aware that there are currently 2 different methods used for granulating fertilizer. This includes the dry and the wet method. It is important to understand how each of these methods work to make an informed choice when it comes to investing in one of these machines.

The dry method used an extrusion force that presses the dry powder to produce pellets. When using a wet drum pelletizer, liquids are added into the raw material that creates adhesive forces for granulating.

Dry granulation line for NPK fertilizer granules making

Dry granulation line for NPK fertilizer granules making

The Double Roller Press Machine

This machine is used to produce organic-fertilizer pellets with the use of an extrusion force, which does not require drying processes. These machines are used for manufacturing fertilizer granules that come in various sizes and shapes. During the process of extrusion granulation, the raw materials undergo a process where they are aggregated vigorously under very high pressure. The powder that results from this process is then squeezed between the rollers to produce granules. Since no cooling or drying of the granules is required, the Double Roller Press Machine is the perfect choice for mid and small-sized businesses that are on a budget.

Wet Granulation Processes

Wet granulation produces fertilizers have a moisture content that is higher. The end products require cooling, drying, and a solidifying process. The machine types that are used to produce wet granulation will include a rotary-drum granulator, tower-spray granulation machine, spray-granulation machine, and the disc-pan granulation machine. The liquids that are added to the process of wet granulation have to be volatile and non-toxic. The common additives that are used include ethyl alcohol and isopropanol. The liquids must include a binder to stop the product from separating during the drying processes.

NPK fertilizer dry granulation machine

NPK fertilizer dry granulation machine

Disc Pan Granulation

The Disc Pan Granulators are a more affordable option when compared to the Rotary Drum Granulators and it can be used for other applications. The disc is made from a robust iron material, which makes it stable and strong. The disc-pan granulators are commonly used in the compound-fertilizer production lines.

The Finishing Processes

After the process of granulation, additional processes are needed in order to complete NPK granules fertilizer production. For example, when wet-granulation machines are used for the production of pellets, cooling and drying processes are required. A separate drying machine will be required for cooling and drying NPK fertilizer granules.

The next phase includes a screening process. During this step, any unqualified pellets will be removed, where they will return to the crushing stage of these production lines. These screeners are available in different types based on the sieving specifications required.

The coating process is what follows on from the screening processes, which provides the granules with a smooth finish along with improving the physical characteristics of the granules. The final phase of these production lines for NPK fertilizer granules making includes packaging the product. To improve the efficiency of production, many businesses have invested in bagging and weighing machines.

How to Choose the Most Suitable Chicken Manure Pelleting Equipment for Your Own Plant?

A chicken manure pelleting equipment makes poultry waste available. It is much cheaper to get valuable organic fertilizers with this machine. However, it is hard to choose the most suitable chicken manure pelleting equipment because there are various types in the market.

Here is how to choose the most suitable chicken manure pelleting equipment for your own plant.

1. Your Budget

How much are you willing to invest in chicken manure fertilizer granulator equipment? You must have a budget. By the way, it is hard to make the right decision without a budget. Almost all manufacturers have different prices. When you have a budget, you will avoid manufacturers that are out of your price range.

Once you know the amount you are willing to spend on this equipment, look for a chicken manure pelleting equipment that is within that price range. If you search properly, you will find affordable equipment that will make you a lot of money in the long run.

2. Tour Local Manufacturers

Are there local manufacturers? If yes, you need to visit them. Some of these manufacturers have the best chicken manure granulation machine in the market. However, you might never know these manufacturers if you are not willing to visit them. Visit manufacturers that are close to you.

When you visit these manufacturers, you will see the chicken manure pelleting equipment they are selling. Talk to their workers. Ask them questions about their chicken manure pelleting equipment. Some of these workers are honest. So, they will help you choose affordable equipment that is easy and cheap to maintain.

3. Tour Local Suppliers

However, manufacturers are not in some countries. If you are thinking of buying chicken manure pelletizer equipment for your plant, but you cannot find manufacturers in your country, do not worry. Some suppliers work with some of the best manufacturers.

Look for the best international manufacturers that make top-quality chicken manure pelleting equipment. Once you find the best international manufacturers, ask them if they work with suppliers in your city or town. If they do, buy their equipment from one of these suppliers.

4. The Warranty

Consider the warranty before choosing a chicken manure pelleting equipment for your plant. Some companies and manufacturers have short warranties. Do you know why? Because they know their chicken manure pelleting equipment will never last for a long time. Do not choose their equipment.

The best companies and manufacturers have long warranties. This is because they use high-quality materials when making their chicken manure pelleting equipment. Therefore, their equipment lasts for a long time. And if that equipment stops working during the warranty, the company or the manufacturer will compensate you.

You now know how to choose the most suitable chicken manure pelleting equipment for your own plant. Once you decide to buy this equipment, do not rush to select a seller. You need to choose quality equipment from a reputable granulation machinery manufacturer. Why? It will last for a long time. So, you will make a lot of money with that equipment in the long run.

Turning Cow Dung Into Commercial Fertilizer With A Cattle Manure Fertilizer Pellet Machine

With the right series of processes and set of production line machinery, it is possible to turn cow dung into a high-quality compound pellet fertilizer. One of the most important pieces of machinery in your production line will be a cow manure fertilizer pellet machine also know as a granulator. There are many different types of granulators in the market place and some are better for commercial cow dung granule making than others. Some of the most commonly used granulators in the fertilizer manufacturing industry are disc pan granulators, flat die pellet mills, rotary granulators, double roller granulators, etc.

The four main processes involved in turning cow dung into commercial fertilizer granules are drying, composting, crushing, screening, cow dung compost granulating and bagging. If required you can do bulk blending to a make high-grade mixed fertilizers. It is generally a good idea to mix cow dung fertilizer powder with another type of fertilizer powder in order to improve the nutrient profile of the end product and reduce the moisture content of the granules.

For small scale cattle manure fertilizer plants, a disc granulator is likely to be the best option. Disc pan granular are low cost, easy to operate and require little maintenance. Top models can offer granulating rates exceeding 93%. A typical small scale disc granulator has a capacity of 0.1-0.2 tons/hour, a rotary speed of 21 revolutions per minute and a 1.5kw motor. You can buy cow manure disc pan pellet machines with capacities up to 4 tons/hour.

The truth is that cattle manure is causing massive environmental problems in many locations. Even though it contains lots of micronutrients, in untreated form, it also contains harmful microbes and pathogens, which can pollute water suppliers. Furthermore, cow manure can’t be applied directly to crop soil before composing because the fermentation process generates lots of heat that can burn crop roots. So, being able to recycle cow dung and turn it into high-quality crop fertilizers using the right composting machines and cow dung manure fertilizer pellet machines is now very advantageous. What’s more, you can make large profits from an efficient cow dung fertilizer pellet production line.

Here are some of the advantages of fertilizer pellets produced from cow dung:

1. The pellets have a comprehensive nutrient profile. They contain NPK elements, as well as many micronutrients like calcium, silicon, and magnesium. The pellets change the soil composition and promote crop growth.

2. Commercial cow dung granules contain enzymes and microorganisms that can enhance enzymatic and biological activities in the soil. These activities can improve the accessible nutrient content of the soil for crops as well as beneficially alter the soil pH. Changes in soil pH can help prevent root diseases.

3. As the cattle waste fertilzer pellets promote disease-free roots and prevent root rot by improving the drainage properties of the soil, there is less need for farmers to use commercial pesticides.

4. Cow manure fertilizer pellets are easy to transport and store. The best granulating machines produce high-density pellets, which can be stored in piles for long periods without deteriorating.

How Does Cow Dung Fertilizer Machine Help You Make Commercial Cattle Manure?

Everywhere there are animals, you can be sure there will also be animal manure. As cattle farming has become more industrial, specialized and intensified, the environmental pollution caused by cow dung has made the need to find ways to utilize the waste essential. Hence, the invention of commercial cow dung fertilizer machines.

An average unit of beef cattle produces over 10 tons of animal waste each year, while an average unit of dairy cows produces over 15 tons of animal waste each year. A single dairy farm, with just 2500 cows produces the same amount of waste as a city with a population of 411,000. Manure management is a big problem for many farms around the world. In some areas, cow dung pollution causes more issues than industrial pollution.

The good news is that cow dung is an excellent source of organic fertilizer. It is rich in key nutrients and high in organic matter. Cow dung contains around 2% phosphorus, 3% nitrogen and 1% potassium. In addition to organic matter and key plant nutrients, cow dung also contains various microorganisms and enzymes. With cow dung fertilizer machines, cow waste can be converted into a high-grade organic fertilizer which can improve many characteristics of soil, including fertility, microbial environment, and drainage.

While cow manure is a great fertilizer, fresh cow dung is high in ammonia, which can burn plants and give off an unpleasant odor. Furthermore, it often contains excess salt. Composting the cow dung is a good way to create a more effective fertilizer. A cow dung fertilizer machine is used to fully decompose fresh cow manure quickly.

If fresh cow dung is applied directly to the soil before it is fully decomposed, it can cause soil temperature to sky-rocket damaging crop root systems. What’s more, it can produce harmful toxins and pathogens. These toxins can get into water supplies and cause massive environmental pollution problems.

Cow manure needs to go through composting and further processing to turn it into a safe organic fertilizer in the form of granules or powder. High-grade organic cow manure fertilizer production requires advanced technology. The two main steps involved are composting and cow dung granulation.

During the composting stage, the cattle manure must be fully fermented. There is a range of methods that can be used to check whether the manure is fully fermented. A primitive approach is just to look at the color.

The investment in top-grade fertilizer machinery is essential for the effective production of NPK fertilizer from cow dung. A typically compound fertilizer production line will consist of a range of equipment including, self-propelled compost turner, cow dung fertilizer pelletizers, screening machines, drying equipment, packing machines and more.

There are lots of affordable organic fertilizer granulating machines in the marketplace. The main reason why NPK organic fertilizer manufacturers seek to turn powder into pellets is that pellets are more convenient for storage and transportation. What’s more, pellets take longer to deteriorate in quality than powder, so granulated organic fertilizers have a longer shelflife.

Where you can use the powder granulator machine?

Where you can use a powder granulator machine? Well, there are lots of places where a granulator machine can come in useful. Here are some of the applications of heavy-duty industrial granulators:

NPK Fertilizer Manufacturing Industry

One of the most common applications of double roller granulator machines is in the compound fertilizer manufacturing industry. The machines are used to turn any type of powdery dried organic materials and NPK fertilizer materials into high-grade compound fertilizer pellets. What’s more, when paired with bulk blending fertilizer production line equipment, the machines be used to produce high quality mixed fertilizer granules.

Pharmaceutical Industry

In the pharmaceutical industry, powder to granules machines can be used to turn drug powder into pills and tablets. The good thing about turning medicine powder into hard pills is that each pill contains an exact dose of the medicine. Before the invention of granulation machines, it was difficult to distribute pharmaceutical drugs that come in powder form to consumers in an effective manner.

Chemical Industry

Lots of solid chemicals can be turned into pellets using a powder granulator machine, such as oxides, cyanuric acid, etc.

Nutritional Supplements

Like in the pharmaceutical industry, a double roller granulator can be used to convert various nutritional supplement powders into capsules and pills for convenient consumption. Think about all the products you buy in health food stores that come in pellet form like multi-vitamin pills, sleeping aids, herbal extract capsules, etc.

Daily Commodities

There are many everyday products that have been processed using a granulator machine for easy packing and distribution. Some of those products include soaps, salt granules, washing machine detergents, dyes, paints, etc.

Animal Manure Fertilizer Manufacturing Industry

A dry granulator machine can be used to pelletize any type of compound fertilizers that has a moisture content of less than 8%. And, there are also wet granulation equipment for you to make animal manure fertilizers. The animal waste must be shredded using a crusher machine before it entering the granulating machine. Animal feed pellets are easier to distribute and store, and they can be formulated with key vitamins, minerals, and medications. Granulators are also used to make dry domestic pet food and pet treats from various raw materials.

The reality is that powder granulating equipment are extremely versatile and have a wide range of applications in a cross-section of industries. It also important to note that there are lots of different types of granulator machines in the marketplace including rotating drum pelletizers, disc pan granulators, churning teeth horizontal pellet mills, double roller granulating machines, flat die pelletizers, rotary gear drum granulators and more.

You also need to understand that there are two different granulation methods: wet granulation and dry granulation. The type of method used for processing will depend on the nature of the raw materials. During wet granulation, for instance, a binding agent, like ethyl alcohol, needs to be added to the raw materials to promote larger particle formation and prevent separation of formed granules. In addition, wet granulation methods typically require the use of drying equipment, as the granules produced often have a high moisture content.

Various Organic Composting Methods Suitable For Your Fertilizer Plants

Before you can learn the various organic fertilizer fermenting methods to use for your fertilizer plants, you’ll need to understand the different types of organic materials that could be useful in making compost. The term “organic waste” implies any organic matter available in waste that can be broken down into water, methane, carbon dioxide or simple organic molecules. What’s more, it can convert organic fertilizer to be the main raw materials for the process of composting. In general, the organic composting procedure entails mixing of urine, animal manure, and human manure via composting and decomposition. The organic materials for composting can be classified into the following:

– Agricultural waste
– Industrial waste
– Livestock and poultry manure
– Urban sludge
– Household garbage

Compost Fertilizer Made by Fertilizer Machinery

Compost Fertilizer Made by Fertilizer Machinery

What is the Most Suitable Organic Composting Methods You Should Use?

Undoubtedly, composting is an excellent choice to manage organic waste in your everyday life. Some of the popular methods involved in composting organic waste include in-vessel composting methods, trench composting and windrow composting. What’s similar about these organic composting methods is that all of them are decomposing the organic matter available in raw materials through implementation of the aerobic fermentation technology. For different methods of composting, you will require a more appropriate tractor organic composting machine.

Fortunately, there is a wide range of high-quality organic fertilizer production machines in the market for you to choose. They also come in a variety of types and configuration that you can suitably use during organic farming and composting. You may be wondering, how do these methods work?

– In-vessel Composting

If you have been looking for a composting method that can break down your organic matter more quickly, in-vessel composting is your ideal solution. It’s the fastest way to obtain high-quality organic compost. More often than not, the in-vessel composting system used for organic waste composting makes use of the aforementioned aerobic fermentation technology to break down organic materials in extremely high temperatures.

The method involves fermentation of organic materials within a vessel, container, or building. When purchasing an aerobic fermentation pot, choose a full-closed one to ensure no environmental pollution during the process of organic waste fermentation.

– Trench Composting/ Groove Composting

For easy compost making, trench composting is the best option. As the name suggests, the entire fermentation process of this method takes place in the fermentation grooves or trenches. Therefore, if you’d like to apply this composting method to make your organic compost, you’ll require to construct some fermentation grooves to place the organic materials. For a more efficient composting process, the groove type compost turner is the highly recommended option. With the assistance of a groove-type compost turner machine, it’s possible to mix and crush the available organic materials in the grooves.

– Windrow Composting

In general, the way of windrow composting is a preferable option for any operator who’s looking to turn large amounts of organic material quickly, and in confined spaces. With the windrow composting system, the organic materials require to be piled into long, grounded fermentation windrows. Commonly, the self-propelled and the hydraulic windrow compost turner are the most suitable options for windrow composting.

Organic fertilizer machinery

Tips To Buy Fertilizer Machine

When it comes to choosing a manufacturer of fertilizer machine, there are several important parameters you need to consider in order to get a machine with high yield and good quality. It’s important to do your research when choosing a fertilizer machine to get excellent return on your investment. Here are a few tips to help you make the right choice.

Organic fertilizer machinery

Organic fertilizer machinery

One of the first things you need to look at is the size of the equipment and this will depend on your planned annual output. You need to figure out the yield that is needed each hour or every year. Once you are aware of the yield, you can then set up your budget. Most of the fertilizer production machines available in the market are sold in terms of annual output that can be a few tons per year to more than 100,000 tons per year.

Another important parameter you need to look at is the shape of the granules. The common granular shapes include spherical, flat or powdery. Different types of organic waste fertilizer machines are available in the market for producing different types of granules. For instance, the rotary drum fertilizer machine is capable of producing ball shaped granules but this type of machine is suitable for huge amount of fertilizer production. Similarly, there are extrusion fertilizer machines that generate cylindrical granules. There are many other types of machines that can produce granules in different shapes and the choice will depend on your particular requirements as well as your budget.

One of the key processes in fertilizer production is fermentation as it has a direct impact on the quality of fertilizer. Therefore, you need to pay special attention when choosing a compost turner. There are different types of compost turners available in the market including self-propelled turner as well as hydraulic turner among others. Here too, the choice will depend on your specific requirements as well as your budget.

Needless to say, you want to buy a machine made with the highest quality materials. The right way to check the quality of materials used for making the machine is to check the specifications on the website of the manufacturer. All the professional manufacturers not only provide the specifications of the materials used for producing the machines but also have quality certifications on their website. Avoid manufacturers that do not provide specifications and quality certification.

Reliability of the manufacturer is also important. One way to check the reliability of the manufacturer is to check for their ratings and reviews on various trade portals as well as on discussion forums online. Carefully check the reviews on various websites to find out why a particular manufacturer has a certain reputation.

One of the most neglected parts of buying fertilizer machines is the after sale service. Even though these machines do not have many moving parts, you still need to make sure that you buy the machine from a manufacturer that is known for good after sales service. If the company does not support their machinery after the sale, you might be left in the lurch when one of the parts needs replacement.

Overall, these are some of the important things you need to keep in mind when buying a fertilizer machine.

Composting Chicken Manure

Your chickens are good for more than just producing eggs. And you’ll have more than enough chicken manure to do some composting and make your own fertilizer. Chicken manure has some of the best benefits on the market and they will do wonders for your garden. Our article features the composting process for chicken manure.

Fresh chicken manure cannot be applied to your garden since it can possible burn your roots. So, you can compost it and turn it into a natural healthy additive. In order to get the process started, you’ll need to of course collect both manure and bedding for your pile. For bedding material, you can use dry leaves, sawdust, shavings or even straw.

In order for your microbes to become efficient and break organic material down, you’re going to need to create the perfect environment. This can be achieved with the use of 1-part brown to 2 parts of green materials. However, due to the nitrogen content in the manure, you can actually experiment with your desired mixture.

After you’ve done this, you’re also going to need to ensure that your pile is about a cubic yard. Then you’ll need to add moisture to your pile. This will then go on to create the perfect hot pile. As a rule of thumb, most composters tend to allow their pile to reach to an optimum temperature of about 150 degrees F for a period of 3 days.

As your pile heats up, all the harmful bacteria are killed. However, the piles are never left to go above 160 degrees F since they can easily kill any bacteria that is beneficial and your process will drastically slow down. However, you’ll need to repeat the heating process to ensure that the process continues; so, before you heat again, you can turn your pile in order for it to be exposed to enough air.

After some time, you’ll notice that progress is occurring and after the entire bin has been heated, you’ll need to let your material properly cure. Curing time usually takes about 60 days and when it’s just about ready, you’ll notice that it has an earthy scent. And it’ll be able to crumble easily. When you’ve gotten your compost, you can easily add it to your soil and both your flowers and vegetables will benefit a great deal.

However, it’s also best to keep in mind that you should only add properly composted aged manure to your soil. And you should always keep a pair of gloves handy so that you can use it when handling any form of manure. After you’ve gotten your fresh fruits and vegetables, it’s also recommended that you properly wash them before consumption. It is also advised that you do not try to compost pig, dog or cat manure.

As we conclude we have just discussed how to compost chicken manure. However, it’s best to keep in mind that you should not ever apply fresh manure to your plants. And you should always wear gloves when handling manure!

A Closer Look At The Cow Dung Dewatering Machine & Its Role In Making Cow Dung Compost

If you want to make the most out of cow dung, then it is best to create cow dung manure. Basically, by composting the cow dung, the microorganisms will naturally break down all of the organic matter in the dung. A great deal of heat will be released which will kill any eggs, pathogens and seeds in the cow dung. There are many steps when it comes to turning cow dung into compost and you will need to prepare a variety of raw materials, create a compost pile and then turn it. In the raw materials, you will need to manage the water content as well as add sawdust and straw in order to control the C/N ratio. After cow dung has been turned into compost, this can then be used to make fertilizer. We will now take a closer look at the first step of making cow dung compost which will require a dewatering machine.

The water content of the cow dung is an extremely important factor when making cow dung compost as it can potentially hamper the process of composting as well as its overall quality. If you don’t already know, fresh cow dung from cows typically has 80% water content. However, a water content of 50 – 60% is needed for the composting process. As a result, a cow dung dewatering machine is needed in order to remove some of the water from the cow dung. When this machine is used to dewater the cow dung, it becomes loosened which prevents caking which is essential for the cow dung compost process. Using a cow dung dewatering machine, you can easily remove water as needed to create the best quality compost.

There are typically two different types of cow dung dewatering machines and these include the inclined screen separator machine and the solid liquid separator machine. Both of these machines work to remove water from cow dung through squeezing it. The water that is separated from the cow dung can actually also be used to create biogas or even liquid fertilizer. When it comes to the dewatering machines, the parts that come into contact with the cow dung to squeeze it are typically made from 304 stainless steel. This is a very strong steel that is highly resistant to corrosion. However, if you want to make the most of your dewatering machine, it is essential that you clean the screen in particular after using it. Most of these dewatering machines can not only work with cow dung, but can also be used to dewater pig manure, chicken manure and various other animal waste.

With that said, there are many more aspects of creating cow dung compost that need to be considered in addition to the dewatering machine. This machine is just one step and you also have to add other materials to the dung such as rice hull, straw and even saw dust. The cow dung will then need to be composted either using windrow composting, fermentation grooves or in a fermentation tank. So, if you’re interested in making cow dung compost, be sure to keep learning and researching the process so you can eventually master each step. welcome to know .

How to make cow dung fertilizers commercially?

Cow dung or manure can make a great fertilizer, if you take the right steps. Fresh cow manure will have high levels of ammonia which can burn plants and it can contain excess salt which is bad for the soil. To use cow manure in your garden, you need to turn it into fertilizer by composting it. Composting is the first step, then how to compost the cow dung?

Preparing For Your Compost Pile

If you want to turn cow manure into fertilizer, you need a compost pile. The pile will need to be located in a shaded area away from plants. If there are trees too close to the pile, their roots will grow into the compost and this can cause problems. The location you choose should be large enough for a 3 to 4 square foot pile with some space for turning.

Once you have a location, you will need to prepare the area. To start, you need to dig a trench for proper water drainage. The trench should then be covered with twigs that are strong enough to hold the compost pile.

Trench composting for cow dung fertilizer making

Trench composting for cow dung fertilizer making

Creating The Compost Pile

After preparing the area, you can start creating your compost pile. This is done by layering the cow manure and dry organic materials. The manure will start to break down and mix with the organic materials. While this happens, the minerals that cause damage to plants and the soil will disperse to manageable levels.

To start layering, you will need to lay down 3 inches of dry organic material. For your reference, you can use the cow dung solid liquid separation machine for lowering the moisture content. This material will include grass clippings, leaves, and animal bedding. The layer will need to cover the entire square area of your compost pile. You should then moisten the layer with some clean water.

The next layer will be cow manure. You should keep this layer to around 2 inches. The layer will need to be moistened before you continue. The rest of the pile will be a repeat of these 2 layers until the overall pile is around 4 feet tall. It is important that you water the pile as you build to ensure that it is damp throughout. The last layer of the pile should be soil which covers the entire top of the compost.

Turning The Pile

Once your compost pile has been built, you will need to turn it every 3 days. The pile also needs to be kept moist, but not wet. It is important that you do not overwater the pile. You also need to check the temperature of the pile.

It is recommended that the temperature of the pile is kept between 120- and 160-degrees Fahrenheit. This should be checked regularly and before you turn the pile. If the compost pile becomes too hot, you will need to turn it more often. High heats will kill the microorganisms which make the compost from the different layers. Generally, the composted cow dung can be further processed into high quality cow dung fertilizer powder or granules.

Cow dung should never be used in your garden fresh or partially decomposed. You should only start to use the compost when it stops heating in the middle and turns dark brown. This can take a number of months to occur. You can equip a machine for quickening the cow dung composting.

A Discussion On Composting Cattle Manure

Cow dung or cow manure is an excellent fertilizer that many people use around the world to fertilize their plants. However, fresh cow dung has extremely high ammonia and salt levels which can actually burn plants and of course, the smell is quite unbearable. As a result, it is important to compost that fresh cow dung in order to get rid of the bad odor, reduce the ammonia levels as well as the salt concentration. Basically, you will need to mix the manure with a high carbon material and this will lead to aerobic composting. By doing this, the manure itself will become heated which will lead to the killing off of weed seeds and microbes. With that said, we will now look at each step of composting cattle manure in greater detail.

The first step is to decide on a space where you’d like to compost your cattle manure. It is best to choose an area that has enough space for you to build a three to four foot square pile. You should also ensure there is enough space for you to comfortably turn the manure.

In the next step, you will have to spread 3 inches of organic material in the area and then place 2 inches of cow dung on top of it. You can then spread another 3 inches of the organic material, followed by another 2 inches of cow dung. Continue layering these two materials until the entire pile is 4 feet high. While you’re layering, you should also water it so that all the materials are somewhat damp. Then, when complete, add a layer of soil to cover the pile.

Then, you should turn the pile about once for every three days. Remember to keep watering the pile to ensure it is damp but don’t put too much water to cause it to get soggy. Whenever you do turn the pile, you should check the temperature of it. However, when checking temperature, always check the temperature in the middle of the pile and it should read between 120 – 160 degrees Fahrenheit. The compost will be ready for use when heat is no longer being generated in the center of the pile and when it become crumbly and dark along with a much more bearable earthy odor. If you want to find an easy way to compost cattle manure, tongda fertilizer plant designer can give you some professional suggestions.

In the event that you have problems with the temperature of the compost during the process and it does not reach between 120 – 160 degrees Fahrenheit, then that means the compost is either not damp enough or it doesn’t have sufficient nitrogen. As a result, you should add some more water if its dry. In the event that the pile is damp enough but cool, you should add more manure. If the smell of the pile is high then you should add more carbon material as well as spread it out. You can even use a bin which will help with the smell.

In closing, we have just looked at how you can compost cattle manure as well as solve a few common problems. So, be sure to keep the above guidelines in mind and you should be able to create fantastic fertilizer in no time. More detials: https://fertilizerplantdesigner.com/composting-cattle-manure/

Why You Need To Turn Chicken Manure Into Fertilizer To Improve Its Efficiency

Why You Need To Turn Chicken Manure Into Fertilizer To Improve Its Efficiency

Chicken manure is known for being a high-quality organic soil fertilizer. Chicken feed is not fully absorbed by the birds, resulting in up to 70% of nutrients being excreted. Consequently, chicken manure has the highest nutrient content of all poultry manure. The nutrient profit of chicken manure is 18.7% crude protein, 13% ash, 2.5% fat, 7% fiber, 11% carbohydrate, 2.32% nitrogen, 0.83% potassium and 2.32% phosphorus.

Unfortunately, however, there are lots of risks associated with applying unprocessed chicken manure directly to crops. For one, the manure will start to ferment in the soil, creating a lot of heat that can burn crop roots. Furthermore, chicken manure contains a lot of toxic bacteria, which can cause all sorts of diseases. It is essential to process chicken manure into fertilizer before use to ensure it is fully fermented and free of parasites, germs, and bacteria.

With the right production line and equipment, chicken manure can be turned into a high-grade organic fertilizer rich in NPK elements, organic matter and micro-nutrients like zinc, iron, boron, and molybdenum. The fertilizer can promote healthy microorganism growth in soil, improve soil texture and add to the nutrient profile of the soil.

Commercial Chicken Manure Fermentation Processes

Large poultry farms have tons of chicken manure to dispose of every week. For large-scale chicken manure management, specialist equipment is needed to provide an efficient and practical method or turning the waste into profitable organic fertilizer pellets. Industrial composting machinery, like the hydraulic compost windrow turner, are needed for quick, efficient chicken manure fermentation. Subject to the local climate, the manure will be thoroughly decomposed in 7 to 12 days. After the composting stage, the chicken manure can be sifted using a screening machine to remove tiny materials. The large manure particles let are send to a crushing machine before undergoing further processing into bio fertilizer powder or granules.

Chicken Manure Pellets

One of the main advantages of chicken manure fertilizer granules is that pellets are easier to store and transport than powder. There are many types of granulating machines in the marketplace that are specifically engineered to manufacturer high-grade bio fertilizer pellets. Chicken manure pellet fertilizer can increase the yield of all types of crops including vegetables, tea, watermelons, tobacco, garlic, ginger, bananas, wheat, soybeans, corn, and rice. As a result, the fertilizer is always in high demand around the globe, so it’s possible to make healthy profits setting up an organic poultry fertilizer production business.

Chicken Manure Fertilizer Production Line Machines

There are dozens of suppliers online with organic fertilizer production line machines for sales. When comparing different machines from different manufacturers, it’s important to reference the technical specifications of each model. You need high-quality machines that can meet the daily fermentation requirements of your business, so looking a price alone is not a wise comparison strategy. In order to make your fertilizer manufacturing business more efficient, you will probably want to invest in an automatic bagging machine to package your bio fertilizer pellets ready for the marketplace.

What Can You Do To Deal With Chicken Poop

Chicken manure as raw materials

Chicken manure as raw materials

If you have started to keep chickens, you will have to deal with the mess they leave behind. Raising chickens is not a neat hobby and you need to know what you can do about chicken poop. There are a few steps t is great for the garden and you will save money on fertilizer. The chicken manure that you have can be added to your compost pile or bin to create fertilizer.

If you want to speed up the process, you will need to turn the pile often. When composting, you should never use any chicken manure that has been in direct contact with other animal manure. Waste from pets such as dogs and cats should never be composted if you are using the compost for plants that feed humans. Contaminated chicken manure will need to be disposed of.

Windrow compost turner for poultry manure composting

Windrow compost turner for poultry manure composting

For dealing with amount of chicken poop, an easy-to-operate compost turner  is necessary. We recommend groove type compost turner and windrow compost turner. The former one is used for turning chicken manure placed in fermentation grooves and the latter is for compost piles.

To get the chicken manure for the compost pile or bin, you need to rake it and then pick it up. This should always be done with the right tools and while you wear protective clothing. Fresh manure will be easier to pick up and older manure which has hardened will be easy to rake.

Composting poultry litter in fermentation grooves

Composting poultry litter in fermentation grooves

After composting, you will get quality chicken manure compost which can be used as base fertilizer. In addition, you can make compost into fertilizer pellets.

Diluting The Manure

There are times when you are unable to rake and pick up the chicken manure. These situations are often in the spring when the manure has built up over the winter and is too soft to easily pick up. If there has been a light rain, you will also have problems picking up the manure to use in the compost pile.

The best solution for these times will be to dilute the manure. To do this, you will need to spray the manure with a hose to break it down. The nitrogen will start to break down when you spray it and the manure will start to wash away. If you are expecting heavy rains, you can allow the rain to dilute the manure for you. However, it is important to note that only heavy rain will do this and light rain will not be enough to dilute the manure.

Using It To make Organic Fertilizer

Composted chicken manure can be used as base fertilizer. If you want to increase its value, you can make commercial organic fertilizer from chicken poop.  You need to crush, screen, granulate, dry and package it. If you want to know more details, please visit: https://organicfertilizerplants.com/chicken-waste-processing/.

Commercial poultry manure compost fertilizer production

Commercial poultry manure compost fertilizer production

Dispose Of The Manure

If you cannot compost or dilute the chicken manure, you need to dispose of it. This has to be done correctly, particularly when you deal with contaminated manure. You need to use tools dedicated to disposal for this task and dispose of the manure in a sealed bag. The bag should be placed far away from your compost pile or bin.

If you are raising chickens, you need to know what to do with this waste. Chicken manure can be used for compost, but only when it is not contaminated. You can also dilute the manure with water to break it down and wash it away.

ManuREsource 2013

International conference on manure management and valorization

December 5 – 6 2013, Bruges, Belgium

coping with manure surpluses, both in terms of manure management in a broad sense, and more specifically in terms of manure treatment.

This conference also aims to give an overview of the current developments and innovations in manure treatment technologies and to explore various valorisation strategies for manure, like energy production and nutrient recovery.

This conference is organised by the Flemish Coordination Centre for Manure Processing, Ghent University, POM West Flanders and Inagro.

The conference will cover the following themes.

Target audience

This conference is intended for policy makers and administrations, agricultural and environmental agencies, researchers and Phd- students, technology suppliers, agricultural end-users and agro-industry, consulting sector, …

This conference is organized in the framework of the Interreg IVB NWE project ARBOR.