Category Archives: Powder to granules processing machine

How to set up a granular fertilizer production line?

To set up a granular fertilizer production line, you have to start by putting together a complete business strategy plan. You have to know how much fertilizer you are making to discover the technical specifications and also the production capacity of your respective fertilizer plant. Listed here are the main devices you should purchase to create your plant for your desired operating parameters.

Fertilizer Granulation Line

Fertilizer Granulation Line

The horizontal mixer is amongst the most significant machines you need to consider. As the name suggests, this piece of equipment has to role of mixing the raw matter, with the objective of establishing a uniform mix. This machines works by driving the fabric to rotate along the inner wall from the groove, then turns this product around. The result of the composed action of the two rotors is an omni-directional continuous loop.

The double roller extrusion granulator is the key aspect of a fertilizer granulation plant. What this means is you ought to be extremely careful if you select it, as it has to match your production specifications including the size of the granules as well as the granulating method. Furthermore, it needs in order to handle your needed daily production volume. Fortunately, most double roller extrusion granulators have advanced technology. These machines have a compact design and so they have very low energy consumption. This is great for your personal business, mainly because it will assist you to keep the operating expenses to a minimum.

Dry granulation line for NPK fertilizer granules making

Dry granulation line for NPK fertilizer granules making

One of the most interesting thing about these grqanulators is simply because they enable the customization of the size and shape in the ball socket on the roller sheet. This means that you may pick the shape and the size of your fertilizer granules to fit the requirements your customers. Thus, you may make flat ball shaped granules, semicircle-shaped granules, stick-shaped granules, and square-shaped granules among many others.

Before having the capacity to ship the fertilizer to the clients, you’ll must pack it. Even when you want to store it for your own personel use, you’ll still want to use a particular sort of package. As you’ll want to acquire a product with uniform characteristics. Unfortunately, the granules as a result of the production process could have a variety of sizes. This means that you should sort them with the aid of a rotary screening machine. This is another essential item of equipment you ought to put in your granular fertilizer production line. The rotary screening machine screens out all granules which are either too small or big, and sends them returning to the double roller extrusion granulator. As you have seen, you won’t waste material by screening the granules by size. On the contrary, you’ll have the ability to offer your clients our prime-quality granular fertilizer they expect.

After you have your end product on the desired quality, you’ll should pack it. This is the last step of the production process. This step requires a n automatic packing scale. This machine weighs the granular fertilizer and packs it according to your specifications.

The Processes Of Making NPK Fertilizer Powder Into Granules

NPK granulation machines are used for producing NPK fertilizer granules. When investing in NPK fertilizer granulation equipment, the buyer should be aware that there are currently 2 different methods used for granulating fertilizer. This includes the dry and the wet method. It is important to understand how each of these methods work to make an informed choice when it comes to investing in one of these machines.

The dry method used an extrusion force that presses the dry powder to produce pellets. When using a wet drum pelletizer, liquids are added into the raw material that creates adhesive forces for granulating.

Dry granulation line for NPK fertilizer granules making

Dry granulation line for NPK fertilizer granules making

The Double Roller Press Machine

This machine is used to produce organic-fertilizer pellets with the use of an extrusion force, which does not require drying processes. These machines are used for manufacturing fertilizer granules that come in various sizes and shapes. During the process of extrusion granulation, the raw materials undergo a process where they are aggregated vigorously under very high pressure. The powder that results from this process is then squeezed between the rollers to produce granules. Since no cooling or drying of the granules is required, the Double Roller Press Machine is the perfect choice for mid and small-sized businesses that are on a budget.

Wet Granulation Processes

Wet granulation produces fertilizers have a moisture content that is higher. The end products require cooling, drying, and a solidifying process. The machine types that are used to produce wet granulation will include a rotary-drum granulator, tower-spray granulation machine, spray-granulation machine, and the disc-pan granulation machine. The liquids that are added to the process of wet granulation have to be volatile and non-toxic. The common additives that are used include ethyl alcohol and isopropanol. The liquids must include a binder to stop the product from separating during the drying processes.

NPK fertilizer dry granulation machine

NPK fertilizer dry granulation machine

Disc Pan Granulation

The Disc Pan Granulators are a more affordable option when compared to the Rotary Drum Granulators and it can be used for other applications. The disc is made from a robust iron material, which makes it stable and strong. The disc-pan granulators are commonly used in the compound-fertilizer production lines.

The Finishing Processes

After the process of granulation, additional processes are needed in order to complete NPK granules fertilizer production. For example, when wet-granulation machines are used for the production of pellets, cooling and drying processes are required. A separate drying machine will be required for cooling and drying NPK fertilizer granules.

The next phase includes a screening process. During this step, any unqualified pellets will be removed, where they will return to the crushing stage of these production lines. These screeners are available in different types based on the sieving specifications required.

The coating process is what follows on from the screening processes, which provides the granules with a smooth finish along with improving the physical characteristics of the granules. The final phase of these production lines for NPK fertilizer granules making includes packaging the product. To improve the efficiency of production, many businesses have invested in bagging and weighing machines.

How to Choose the Most Suitable Chicken Manure Pelleting Equipment for Your Own Plant?

A chicken manure pelleting equipment makes poultry waste available. It is much cheaper to get valuable organic fertilizers with this machine. However, it is hard to choose the most suitable chicken manure pelleting equipment because there are various types in the market.

Here is how to choose the most suitable chicken manure pelleting equipment for your own plant.

1. Your Budget

How much are you willing to invest in chicken manure fertilizer granulator equipment? You must have a budget. By the way, it is hard to make the right decision without a budget. Almost all manufacturers have different prices. When you have a budget, you will avoid manufacturers that are out of your price range.

Once you know the amount you are willing to spend on this equipment, look for a chicken manure pelleting equipment that is within that price range. If you search properly, you will find affordable equipment that will make you a lot of money in the long run.

2. Tour Local Manufacturers

Are there local manufacturers? If yes, you need to visit them. Some of these manufacturers have the best chicken manure granulation machine in the market. However, you might never know these manufacturers if you are not willing to visit them. Visit manufacturers that are close to you.

When you visit these manufacturers, you will see the chicken manure pelleting equipment they are selling. Talk to their workers. Ask them questions about their chicken manure pelleting equipment. Some of these workers are honest. So, they will help you choose affordable equipment that is easy and cheap to maintain.

3. Tour Local Suppliers

However, manufacturers are not in some countries. If you are thinking of buying chicken manure pelletizer equipment for your plant, but you cannot find manufacturers in your country, do not worry. Some suppliers work with some of the best manufacturers.

Look for the best international manufacturers that make top-quality chicken manure pelleting equipment. Once you find the best international manufacturers, ask them if they work with suppliers in your city or town. If they do, buy their equipment from one of these suppliers.

4. The Warranty

Consider the warranty before choosing a chicken manure pelleting equipment for your plant. Some companies and manufacturers have short warranties. Do you know why? Because they know their chicken manure pelleting equipment will never last for a long time. Do not choose their equipment.

The best companies and manufacturers have long warranties. This is because they use high-quality materials when making their chicken manure pelleting equipment. Therefore, their equipment lasts for a long time. And if that equipment stops working during the warranty, the company or the manufacturer will compensate you.

You now know how to choose the most suitable chicken manure pelleting equipment for your own plant. Once you decide to buy this equipment, do not rush to select a seller. You need to choose quality equipment from a reputable granulation machinery manufacturer. Why? It will last for a long time. So, you will make a lot of money with that equipment in the long run.

Where you can use the powder granulator machine?

Where you can use a powder granulator machine? Well, there are lots of places where a granulator machine can come in useful. Here are some of the applications of heavy-duty industrial granulators:

NPK Fertilizer Manufacturing Industry

One of the most common applications of double roller granulator machines is in the compound fertilizer manufacturing industry. The machines are used to turn any type of powdery dried organic materials and NPK fertilizer materials into high-grade compound fertilizer pellets. What’s more, when paired with bulk blending fertilizer production line equipment, the machines be used to produce high quality mixed fertilizer granules.

Pharmaceutical Industry

In the pharmaceutical industry, powder to granules machines can be used to turn drug powder into pills and tablets. The good thing about turning medicine powder into hard pills is that each pill contains an exact dose of the medicine. Before the invention of granulation machines, it was difficult to distribute pharmaceutical drugs that come in powder form to consumers in an effective manner.

Chemical Industry

Lots of solid chemicals can be turned into pellets using a powder granulator machine, such as oxides, cyanuric acid, etc.

Nutritional Supplements

Like in the pharmaceutical industry, a double roller granulator can be used to convert various nutritional supplement powders into capsules and pills for convenient consumption. Think about all the products you buy in health food stores that come in pellet form like multi-vitamin pills, sleeping aids, herbal extract capsules, etc.

Daily Commodities

There are many everyday products that have been processed using a granulator machine for easy packing and distribution. Some of those products include soaps, salt granules, washing machine detergents, dyes, paints, etc.

Animal Manure Fertilizer Manufacturing Industry

A dry granulator machine can be used to pelletize any type of compound fertilizers that has a moisture content of less than 8%. And, there are also wet granulation equipment for you to make animal manure fertilizers. The animal waste must be shredded using a crusher machine before it entering the granulating machine. Animal feed pellets are easier to distribute and store, and they can be formulated with key vitamins, minerals, and medications. Granulators are also used to make dry domestic pet food and pet treats from various raw materials.

The reality is that powder granulating equipment are extremely versatile and have a wide range of applications in a cross-section of industries. It also important to note that there are lots of different types of granulator machines in the marketplace including rotating drum pelletizers, disc pan granulators, churning teeth horizontal pellet mills, double roller granulating machines, flat die pelletizers, rotary gear drum granulators and more.

You also need to understand that there are two different granulation methods: wet granulation and dry granulation. The type of method used for processing will depend on the nature of the raw materials. During wet granulation, for instance, a binding agent, like ethyl alcohol, needs to be added to the raw materials to promote larger particle formation and prevent separation of formed granules. In addition, wet granulation methods typically require the use of drying equipment, as the granules produced often have a high moisture content.