Category Archives: Powder to granules processing machine

How To Use A Bentonite Granules Making Machine

Bentonite is a material that is often used in the construction of different types of fertilizer. This is a mineral that does not have consistent metallic properties, which makes it perfect for creating fertilizer that you will use in your soil. This type of fertilizer is an amendment to the type of components that your soil already has. It’s perfect for large-scale agricultural projects, and small gardens that you may own, making it one of the most beneficial types of pellet fertilizer produced in the world today. This is how you can use a bentonite granules making machine of your very own.

It All Begins Of Bentonite Powder

If you were to dig in certain areas of bentonite granule production process, you would come to a layer of clay. It is a material that can easily absorb moisture and is often formed from volcanic ash, found in seawater, that has been exposed due to natural weathering. This material is often used in the production of fertilizer due to its natural properties. By combining this with many different types of fertilizer, you can easily create the exact type that you need for the soil that will grow your crops this year. Now that you know how the process works, you need to know how the bentonite machine can provide these for you.

What Is A Bentonite Granules Making Machine?

These are machines that are responsible for the creation of the granules of bentonite along with other fertilizer components. There is a preparatory process that the materials must go through before they are used. This involves screening the bentonite powder, and subsequently mixing all of the bentonite powder is that you have together with other materials including sodium silicate, sodium carbonite, and the fertilizer you will be using.

How Long Does It Take To Make This Fertilizer?

Although the process of using pan granulation to make bentonite granules can be relatively fast, the actual hardening of all of those materials through a drying process can take up to a week. It’s just because of the materials combined together, and the amount of moisture that is contained within the pellets, that will dictate how long this process can last. It also depends on whether you are using some form of sodium bentonite or calcium bentonite during the formation of the pellets.

To use bentonite granules making machine, you will simply add the materials in the powdered form and start the machine spinning. It is through this rotation of the materials, at very high speeds, that the granules can be formed. Once they have formed, they can be placed decide to fully harden and then can be packaged or subsequently used. You will want to use a fairly wide diameter bentonite granules making machine if you want to expedite the process of bentonite production. There are also many companies that are selling these at very affordable prices that are leaders in this industry. Once you obtain one, and begin to use it regularly, you will never lack having enough fertilizer pellets for your garden for large-scale farming operation.

Importance Of Choosing The Right Production Line For Making Fetilizer From Animal Manure

Do you have access to horse, pig, or chicken manure? Would you like to set up a business making organic fertilizer from this manure? Organic fertilizer is in huge demand and it can be made from a variety of raw materials including different types of manual from cattle, goat, chicken, or other animals.

Doing it manually is simply not possible as it takes a lot of effort. This is why serious business owners invest in a production line designed to make organic fertilizer in the form of pellets or powder from different types of animal manure. There are different types of organic fertilizer production lines from animal manure. The main difference between various types of production lines is in their design and the quality of materials used for making various components.

The designs of animal manure fertilizer production line

The design of rotary drum granulation line for animal manure fertilizer (Pic 1) and the design of disk granulation line for animal waste fertilizer

When it comes to choosing the design of animal manure fertilizer production line, there are certain parameters that should be carefully considered to get the best value for your money. Do not buy the first production line you come across. Also, claims made on the manufacturer’s website regarding the machine’s efficiency or production capacity or other parameters should be taken with a grain of salt. You need to do your own research in order to make sure that you are not buying something that will increase the operational costs and put you at a disadvantage.

Aside from the main parameters, such as processing capacity of  the production line, its design, and quality of materials used for making the production line, an important thing you need to consider is the reputation of the manufacturer. Product quality is everything. You can’t have a successful business when you have to regularly stop production due to the poor quality of machinery used in the production process.

Poor quality machinery breaks down frequently. Frequent breakdown not only hurts production but also adds to the production cost and someone has to pay for those repairs.

When it comes to checking the reputation of a particular company, such as SX Machinery, begin by searching their name on Goggle. It should help you discover a number of reviews from real buyers who have plenty of experience using the equipment. While you might not be able to find reviews on popular review websites but there are plenty of forums and groups on popular social media platforms where users in the industry converge and discuss various things. In fact, it is better for you to become a part of these communities as you can get a lot of useful tips from experienced users in these communities.

When you are checking the reputation of a company, don’t forget to ask about their after-sales service. Many companies are good at making sales but don’t really care about their customers once the sale has been completed. You do not want to buy from such a company.

Animal manure fertilizer production line installation

The after service of SX Machinery: animal waste fertilizer production line installation and adjustment

You are going to need the services of their engineers for regular servicing and maintenance. Also, you might need replacement parts every now and then. If the company does not have strong after-sales support, you might have to pay a higher than expected price for replacement parts.

Overall, various types of production lines for making animal manure fertilizer are available in the market.  However, not all the production lines are of similar quality. You should buy one only after checking the reputation of the brand and their after-sales support to set up a strong foundation for your business.

Tips For Choosing A Good Fertilizer Granulator Manufacturer

There are hundreds of manufacturers of fertilizer granulators but finding the right one can be a tricky exercise. It can be especially challenging for beginners in this industry. All manufacturers claim their products to be of the best quality but everyone knows that it is just marketing speak and proper research is needed to find a good manufacturer. This article is focused on helping you find a good fertilizer granulator manufacturer.

Like all other industries, the most important thing that matters is the reputation of the brand or the manufacturer. A common mistake made by many beginners in this business is that they choose a machine only on the basis of the initial price without taking into account the need for replacement parts as well as services. Also, cheap granulators are typically made from lower-quality materials which break down much earlier than expected leading to huge expenses in repairs and maintenance. This is why experts recommend choosing a manufacturer with an excellent reputation in the industry. It is not easy to find the reputation of various manufacturers if you are completely new to this industry.

Rotary Drum Granulator-Compost Pellet Making Machine

Rotary Drum Granulator-Compost Pellet Making Machine

The right way to go about finding the reputation of a manufacturer is to join communities with experienced users. Visit a few businesses that are already using fertilizer granulators from a few companies. It will help in getting first-hand knowledge about the real world working of that particular machine. Another way for you to find the reputation of a company is to join online communities. Check out forums as well as groups on social media platforms to know more about a particular company or group of companies.

Once you have discovered a few good manufacturers, talk to the sales representative to know more about various products offered by them and the specifications of those machines. Ask them questions about warranty, availability of replacement parts, availability of service engineers, and any other questions you might have. Talking to the sales representative should give you a decent idea of the after-sales support you can expect from them.

NPK fertilizer dry granulation machine

NPK fertilizer dry granulation machine

Ask them a lot of technical questions regarding the materials used for making various parts of the machine as well as the source of various components used for making the machine. Make sure you ask them detailed questions about the terms and conditions of the warranty. If possible, ask them to provide everything in writing before placing an order.

In order to compare prices, it is recommended to ask for estimates from multiple companies. It will help you make an apples-to-apples comparison. Make sure you ask for detailed estimates that break down various components as well as delivery estimates along with prices. The estimate should also mention warranty terms and conditions.

Pan Granulator for Organic Fertilizer

Plate pelleting machine for processing a variety of organic fertilizer raw materials.

To conclude, there are hundreds of companies spread across the globe claiming to be a good manufacturer but you need to do your own research in order to find the truth. The quality of fertilizer granulators plays an important role in the long-term success of your business. Without a high-quality machine, it will be difficult for you to sustain the business and this is why you should keep the above-mentioned tips in mind when choosing a manufacturer of a granulator for your business.

Where Can Buy Cost-Effective Fertilizer Granulator For Bat Manure Pelleting?

Would you like to get a fertilizer granulator at an affordable rate? Perhaps you are using bat manure when you are making pellets. If that is the case, and you have a large amount of bat manure to work with regularly, a cost-effective fertilizer granulator might be exactly what you will need. This is been shown to be one of the best types of fertilizer that you can use. It only takes a few minutes to set up. Here is how you can find the best locations for fertilizer granulators, that are affordable, that you can use to create bat manure pellets.

new type design organic fertilizer granulator

Why Would You Use Bat Manure?

Also referred to as bat guano, it can be used for many different purposes. It is a very potent type of fertilizer that is also a natural fungicide. You can also control the number of nematodes that will be in the soil itself. It is a compost activator, and has been shown to accelerate the decomposition process of manure that you are going to use. By mixing this in with chicken manure, cow manure, or any other type of manure produced at a farm, the process of producing compost will accelerate.

rotary drum granulator

What Will You Do With This Mixture?

You will want to then convert this into pellets just like you would any of the other compost that you are producing. It is important to find a composting machine that works with back guano, and also in machine for producing the pellets. Many industrial businesses produce pellet-making machines for many different industries. That would include industries that are in the pharmaceutical industry, or those that are involved in farming. In either case, they are designed to either work with wet or dry compost that is ready to use through these unique machines. The next step would be funding multiple companies that produce them and then you will compare the prices and output.

Bat manure rotary gear drum granulator

How To Find Companies That Manufacture Them

Businesses that manufacture this material are numerous. They are producing them at a mass scale due to the increasing number of farms that are active today. As the technology has improved in the production of fertilizer granulators, more people are using than ever before. Although the bat guano will be used during the composting process, there will still be some material left in the mix. That’s why you must make sure that the fertilizer granulator that you choose is equipped to handle this type of wet or dry material that will have it in it.

Bat guano is a wonderful material that can be used in multiple types of compost. If you are trying to enrich your compost, or simply speed up the process of composting, this is the best that you can use. It is an all-natural product that, with this natural fungicide capabilities, is an asset to any farming operation. If you would like to start producing tons of this material, you are going to need a cost-effective fertilizer granulator you can find quickly on the web.

How to set up a granular fertilizer production line?

To set up a granular fertilizer production line, you have to start by putting together a complete business strategy plan. You have to know how much fertilizer you are making to discover the technical specifications and also the production capacity of your respective fertilizer plant. Listed here are the main devices you should purchase to create your plant for your desired operating parameters.

Fertilizer Granulation Line

Fertilizer Granulation Line

The horizontal mixer is amongst the most significant machines you need to consider. As the name suggests, this piece of equipment has to role of mixing the raw matter, with the objective of establishing a uniform mix. This machines works by driving the fabric to rotate along the inner wall from the groove, then turns this product around. The result of the composed action of the two rotors is an omni-directional continuous loop.

The double roller extrusion granulator is the key aspect of a fertilizer granulation plant. What this means is you ought to be extremely careful if you select it, as it has to match your production specifications including the size of the granules as well as the granulating method. Furthermore, it needs in order to handle your needed daily production volume. Fortunately, most double roller extrusion granulators have advanced technology. These machines have a compact design and so they have very low energy consumption. This is great for your personal business, mainly because it will assist you to keep the operating expenses to a minimum.

Dry granulation line for NPK fertilizer granules making

Dry granulation line for NPK fertilizer granules making

One of the most interesting thing about these grqanulators is simply because they enable the customization of the size and shape in the ball socket on the roller sheet. This means that you may pick the shape and the size of your fertilizer granules to fit the requirements your customers. Thus, you may make flat ball shaped granules, semicircle-shaped granules, stick-shaped granules, and square-shaped granules among many others.

Before having the capacity to ship the fertilizer to the clients, you’ll must pack it. Even when you want to store it for your own personel use, you’ll still want to use a particular sort of package. As you’ll want to acquire a product with uniform characteristics. Unfortunately, the granules as a result of the production process could have a variety of sizes. This means that you should sort them with the aid of a rotary screening machine. This is another essential item of equipment you ought to put in your granular fertilizer production line. The rotary screening machine screens out all granules which are either too small or big, and sends them returning to the double roller extrusion granulator. As you have seen, you won’t waste material by screening the granules by size. On the contrary, you’ll have the ability to offer your clients our prime-quality granular fertilizer they expect.

After you have your end product on the desired quality, you’ll should pack it. This is the last step of the production process. This step requires a n automatic packing scale. This machine weighs the granular fertilizer and packs it according to your specifications.

The Processes Of Making NPK Fertilizer Powder Into Granules

NPK granulation machines are used for producing NPK fertilizer granules. When investing in NPK fertilizer granulation equipment, the buyer should be aware that there are currently 2 different methods used for granulating fertilizer. This includes the dry and the wet method. It is important to understand how each of these methods work to make an informed choice when it comes to investing in one of these machines.

The dry method used an extrusion force that presses the dry powder to produce pellets. When using a wet drum pelletizer, liquids are added into the raw material that creates adhesive forces for granulating.

Dry granulation line for NPK fertilizer granules making

Dry granulation line for NPK fertilizer granules making

The Double Roller Press Machine

This machine is used to produce organic-fertilizer pellets with the use of an extrusion force, which does not require drying processes. These machines are used for manufacturing fertilizer granules that come in various sizes and shapes. During the process of extrusion granulation, the raw materials undergo a process where they are aggregated vigorously under very high pressure. The powder that results from this process is then squeezed between the rollers to produce granules. Since no cooling or drying of the granules is required, the Double Roller Press Machine is the perfect choice for mid and small-sized businesses that are on a budget.

Wet Granulation Processes

Wet granulation produces fertilizers have a moisture content that is higher. The end products require cooling, drying, and a solidifying process. The machine types that are used to produce wet granulation will include a rotary-drum granulator, tower-spray granulation machine, spray-granulation machine, and the disc-pan granulation machine. The liquids that are added to the process of wet granulation have to be volatile and non-toxic. The common additives that are used include ethyl alcohol and isopropanol. The liquids must include a binder to stop the product from separating during the drying processes.

NPK fertilizer dry granulation machine

NPK fertilizer dry granulation machine

Disc Pan Granulation

The Disc Pan Granulators are a more affordable option when compared to the Rotary Drum Granulators and it can be used for other applications. The disc is made from a robust iron material, which makes it stable and strong. The disc-pan granulators are commonly used in the compound-fertilizer production lines.

The Finishing Processes

After the process of granulation, additional processes are needed in order to complete NPK granules fertilizer production. For example, when wet-granulation machines are used for the production of pellets, cooling and drying processes are required. A separate drying machine will be required for cooling and drying NPK fertilizer granules.

The next phase includes a screening process. During this step, any unqualified pellets will be removed, where they will return to the crushing stage of these production lines. These screeners are available in different types based on the sieving specifications required.

The coating process is what follows on from the screening processes, which provides the granules with a smooth finish along with improving the physical characteristics of the granules. The final phase of these production lines for NPK fertilizer granules making includes packaging the product. To improve the efficiency of production, many businesses have invested in bagging and weighing machines.

How to Choose the Most Suitable Chicken Manure Pelleting Equipment for Your Own Plant?

A chicken manure pelleting equipment makes poultry waste available. It is much cheaper to get valuable organic fertilizers with this machine. However, it is hard to choose the most suitable chicken manure pelleting equipment because there are various types in the market.

Here is how to choose the most suitable chicken manure pelleting equipment for your own plant.

1. Your Budget

How much are you willing to invest in chicken manure fertilizer granulator equipment? You must have a budget. By the way, it is hard to make the right decision without a budget. Almost all manufacturers have different prices. When you have a budget, you will avoid manufacturers that are out of your price range.

Once you know the amount you are willing to spend on this equipment, look for a chicken manure pelleting equipment that is within that price range. If you search properly, you will find affordable equipment that will make you a lot of money in the long run.

2. Tour Local Manufacturers

Are there local manufacturers? If yes, you need to visit them. Some of these manufacturers have the best chicken manure granulation machine in the market. However, you might never know these manufacturers if you are not willing to visit them. Visit manufacturers that are close to you.

When you visit these manufacturers, you will see the chicken manure pelleting equipment they are selling. Talk to their workers. Ask them questions about their chicken manure pelleting equipment. Some of these workers are honest. So, they will help you choose affordable equipment that is easy and cheap to maintain.

3. Tour Local Suppliers

However, manufacturers are not in some countries. If you are thinking of buying chicken manure pelletizer equipment for your plant, but you cannot find manufacturers in your country, do not worry. Some suppliers work with some of the best manufacturers.

Look for the best international manufacturers that make top-quality chicken manure pelleting equipment. Once you find the best international manufacturers, ask them if they work with suppliers in your city or town. If they do, buy their equipment from one of these suppliers.

4. The Warranty

Consider the warranty before choosing a chicken manure pelleting equipment for your plant. Some companies and manufacturers have short warranties. Do you know why? Because they know their chicken manure pelleting equipment will never last for a long time. Do not choose their equipment.

The best companies and manufacturers have long warranties. This is because they use high-quality materials when making their chicken manure pelleting equipment. Therefore, their equipment lasts for a long time. And if that equipment stops working during the warranty, the company or the manufacturer will compensate you.

You now know how to choose the most suitable chicken manure pelleting equipment for your own plant. Once you decide to buy this equipment, do not rush to select a seller. You need to choose quality equipment from a reputable granulation machinery manufacturer. Why? It will last for a long time. So, you will make a lot of money with that equipment in the long run.

Where you can use the powder granulator machine?

Where you can use a powder granulator machine? Well, there are lots of places where a granulator machine can come in useful. Here are some of the applications of heavy-duty industrial granulators:

NPK Fertilizer Manufacturing Industry

One of the most common applications of double roller granulator machines is in the compound fertilizer manufacturing industry. The machines are used to turn any type of powdery dried organic materials and NPK fertilizer materials into high-grade compound fertilizer pellets. What’s more, when paired with bulk blending fertilizer production line equipment, the machines be used to produce high quality mixed fertilizer granules.

Pharmaceutical Industry

In the pharmaceutical industry, powder to granules machines can be used to turn drug powder into pills and tablets. The good thing about turning medicine powder into hard pills is that each pill contains an exact dose of the medicine. Before the invention of granulation machines, it was difficult to distribute pharmaceutical drugs that come in powder form to consumers in an effective manner.

Chemical Industry

Lots of solid chemicals can be turned into pellets using a powder granulator machine, such as oxides, cyanuric acid, etc.

Nutritional Supplements

Like in the pharmaceutical industry, a double roller granulator can be used to convert various nutritional supplement powders into capsules and pills for convenient consumption. Think about all the products you buy in health food stores that come in pellet form like multi-vitamin pills, sleeping aids, herbal extract capsules, etc.

Daily Commodities

There are many everyday products that have been processed using a granulator machine for easy packing and distribution. Some of those products include soaps, salt granules, washing machine detergents, dyes, paints, etc.

Animal Manure Fertilizer Manufacturing Industry

A dry granulator machine can be used to pelletize any type of compound fertilizers that has a moisture content of less than 8%. And, there are also wet granulation equipment for you to make animal manure fertilizers. The animal waste must be shredded using a crusher machine before it entering the granulating machine. Animal feed pellets are easier to distribute and store, and they can be formulated with key vitamins, minerals, and medications. Granulators are also used to make dry domestic pet food and pet treats from various raw materials.

The reality is that powder granulating equipment are extremely versatile and have a wide range of applications in a cross-section of industries. It also important to note that there are lots of different types of granulator machines in the marketplace including rotating drum pelletizers, disc pan granulators, churning teeth horizontal pellet mills, double roller granulating machines, flat die pelletizers, rotary gear drum granulators and more.

You also need to understand that there are two different granulation methods: wet granulation and dry granulation. The type of method used for processing will depend on the nature of the raw materials. During wet granulation, for instance, a binding agent, like ethyl alcohol, needs to be added to the raw materials to promote larger particle formation and prevent separation of formed granules. In addition, wet granulation methods typically require the use of drying equipment, as the granules produced often have a high moisture content.