Monthly Archives: April 2020

What You Need To Know About Poultry Manure Compost Equipment

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If you are getting into the composting business you will quickly find that poultry manure is the most common composting material. Making compost out of your animal waste is a great way to use it up and make a profit on it. Poultry manure makes excellent compost. You can sell it for a profit and recycle it at the same time which makes this machine an eco-friendly choice for any business.

The poultry manure compost making machine produces high-quality fertilizer. You can process tons of waste with it efficiently and effectively. The machine comes in a variety of sizes and there is plenty of add on equipment you can use that will make it even easier to produce compost quickly. This machine is affordable and it is eco-friendly.

The machine doesn’t use a lot of energy which makes it efficient to run. It is built out of the best materials which ensure you can run it for a long time without any problems. The machine is going to be a hard worker for you and it is going to run for long periods of time without needing any maintenance or other service.

Whether you run a large scale business or a small one, you can easily find the machine for poultry manure compost making that is going to fit your needs the best. This machine helps you in so many ways. It works hard for your business. If you have access to poultry manure this machine is a great idea since it allows you to compost the manure so quickly. The machine takes a lot of manure and processes it so you get the compost you need.

The machine is fast and efficient. It uses a traditional fermentation method to ferment the manure. You feed the manure into a tank where it ferments until it is ready to go on to the next part of the process.

Once the fermentation period is over the manure is processed and dried. It takes about 7 days for the fermentation process to take place. The fermentation period is the longest part of the process. Once the manure is ready to be processed you can expect fast results.

The machine comes with a variety of different capacities so it will be easy to for the machine to meet your needs. You can also have the machine customized so you end up with the exact size that you want. The manure goes through many stages before it ends up as fertilizer. The water has to be removed and it also has to be screened.

The fermented manure needs to be pulverized and it also has to be bagged. Once the bagging process is over you can go ahead and sell the manure for a profit. The manure can help you make more money and you also get a waste material out of the landfills which is a great thing for the environment. If you produce chicken manure, the compost plant is a sensible purchase since it helps you make more money and produce tons of fertilizer.

The Processes Of Making NPK Fertilizer Powder Into Granules

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NPK granulation machines are used for producing NPK fertilizer granules. When investing in NPK fertilizer granulation equipment, the buyer should be aware that there are currently 2 different methods used for granulating fertilizer. This includes the dry and the wet method. It is important to understand how each of these methods work to make an informed choice when it comes to investing in one of these machines.

The dry method used an extrusion force that presses the dry powder to produce pellets. When using a wet drum pelletizer, liquids are added into the raw material that creates adhesive forces for granulating.

Dry granulation line for NPK fertilizer granules making

Dry granulation line for NPK fertilizer granules making

The Double Roller Press Machine

This machine is used to produce organic-fertilizer pellets with the use of an extrusion force, which does not require drying processes. These machines are used for manufacturing fertilizer granules that come in various sizes and shapes. During the process of extrusion granulation, the raw materials undergo a process where they are aggregated vigorously under very high pressure. The powder that results from this process is then squeezed between the rollers to produce granules. Since no cooling or drying of the granules is required, the Double Roller Press Machine is the perfect choice for mid and small-sized businesses that are on a budget.

Wet Granulation Processes

Wet granulation produces fertilizers have a moisture content that is higher. The end products require cooling, drying, and a solidifying process. The machine types that are used to produce wet granulation will include a rotary-drum granulator, tower-spray granulation machine, spray-granulation machine, and the disc-pan granulation machine. The liquids that are added to the process of wet granulation have to be volatile and non-toxic. The common additives that are used include ethyl alcohol and isopropanol. The liquids must include a binder to stop the product from separating during the drying processes.

NPK fertilizer dry granulation machine

NPK fertilizer dry granulation machine

Disc Pan Granulation

The Disc Pan Granulators are a more affordable option when compared to the Rotary Drum Granulators and it can be used for other applications. The disc is made from a robust iron material, which makes it stable and strong. The disc-pan granulators are commonly used in the compound-fertilizer production lines.

The Finishing Processes

After the process of granulation, additional processes are needed in order to complete NPK granules fertilizer production. For example, when wet-granulation machines are used for the production of pellets, cooling and drying processes are required. A separate drying machine will be required for cooling and drying NPK fertilizer granules.

The next phase includes a screening process. During this step, any unqualified pellets will be removed, where they will return to the crushing stage of these production lines. These screeners are available in different types based on the sieving specifications required.

The coating process is what follows on from the screening processes, which provides the granules with a smooth finish along with improving the physical characteristics of the granules. The final phase of these production lines for NPK fertilizer granules making includes packaging the product. To improve the efficiency of production, many businesses have invested in bagging and weighing machines.