For fertilizer producers looking to enter or upgrade granule manufacturing, the disc granulation production line is often considered a cost-effective and flexible solution. One of the most frequently searched questions online is: how much does a fertilizer disc granulation line cost? In most practical cases, the investment ranges from USD 100,000 to USD 250,000, depending on configuration, capacity, and raw material conditions.
What Is a Disc Granulation Fertilizer Line?
A fertilizer disc granulation line—also known as a pan granulation production line or disc pelletizing system—is widely used in bio organic fertilizer, compound fertilizer, and soil conditioner manufacturing. The core equipment is the disc granulator, which uses rotation, inclination angle, and moisture control to form uniform fertilizer pellets.
Compared with drum granulation or extrusion granulation, disc granulation is valued for its simple structure, lower energy consumption, and easy operation, especially for small and medium fertilizer plants.
Disc granulation production line
Cost Range Breakdown: USD 100,000–250,000
The total cost of a fertilizer disc granulation plant depends on how complete and automated the line is:
Basic Disc Granulation Line (USD 100,000–150,000)
Suitable for small-scale producers, this setup usually includes:
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Disc granulator (pan pelletizer)
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Vertical or horizontal crusher
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Rotary screening machine
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Simple drying system or natural drying
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Manual or semi-automatic packing scale
This option works well for organic fertilizer granules made from compost, manure, or blended organic materials.
Standard Disc Granulation Production Line (USD 150,000–200,000)
This is the most popular choice in the market. It typically adds:
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Rotary dryer and cooler
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Dust collection system
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Coating machine for improved granule appearance
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Automatic weighing and bagging system
Such a configuration balances production efficiency, pellet quality, and investment cost.
Fully Equipped Disc Granulation Line (USD 200,000–250,000)
Designed for higher output and export-oriented fertilizer plants, this line may include:
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Pre-mixing and batching systems
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Automatic moisture control
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Centralized electrical control system
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Customized disc granulator size and lining materials
Factors That Influence the Final Price
Several variables affect the final cost of a disc granulation fertilizer production line:
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Production capacity (t/h)
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Raw material moisture and particle size
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Granule size requirements
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Level of automation
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Local installation and infrastructure conditions
Choosing the right configuration is often more important than simply minimizing upfront cost. Click here to get more!
Why Disc Granulation Remains a Popular Choice
From an investment perspective, disc granulation offers a shorter payback period, strong adaptability to organic materials, and lower maintenance requirements. For many fertilizer manufacturers, it represents an efficient entry point into granulated fertilizer production.
Understanding the true cost of a fertilizer disc granulation line helps producers make smarter decisions and build scalable fertilizer plants with long-term value. If you need a business plan, welcome to visit: https://www.fertilizerequipmentprice.com/pan-granulator-price/