Monthly Archives: September 2019

Where you can use the powder granulator machine?

Where you can use a powder granulator machine? Well, there are lots of places where a granulator machine can come in useful. Here are some of the applications of heavy-duty industrial granulators:

NPK Fertilizer Manufacturing Industry

One of the most common applications of double roller granulator machines is in the compound fertilizer manufacturing industry. The machines are used to turn any type of powdery dried organic materials and NPK fertilizer materials into high-grade compound fertilizer pellets. What’s more, when paired with bulk blending fertilizer production line equipment, the machines be used to produce high quality mixed fertilizer granules.

Pharmaceutical Industry

In the pharmaceutical industry, powder to granules machines can be used to turn drug powder into pills and tablets. The good thing about turning medicine powder into hard pills is that each pill contains an exact dose of the medicine. Before the invention of granulation machines, it was difficult to distribute pharmaceutical drugs that come in powder form to consumers in an effective manner.

Chemical Industry

Lots of solid chemicals can be turned into pellets using a powder granulator machine, such as oxides, cyanuric acid, etc.

Nutritional Supplements

Like in the pharmaceutical industry, a double roller granulator can be used to convert various nutritional supplement powders into capsules and pills for convenient consumption. Think about all the products you buy in health food stores that come in pellet form like multi-vitamin pills, sleeping aids, herbal extract capsules, etc.

Daily Commodities

There are many everyday products that have been processed using a granulator machine for easy packing and distribution. Some of those products include soaps, salt granules, washing machine detergents, dyes, paints, etc.

Animal Manure Fertilizer Manufacturing Industry

A dry granulator machine can be used to pelletize any type of compound fertilizers that has a moisture content of less than 8%. And, there are also wet granulation equipment for you to make animal manure fertilizers. The animal waste must be shredded using a crusher machine before it entering the granulating machine. Animal feed pellets are easier to distribute and store, and they can be formulated with key vitamins, minerals, and medications. Granulators are also used to make dry domestic pet food and pet treats from various raw materials.

The reality is that powder granulating equipment are extremely versatile and have a wide range of applications in a cross-section of industries. It also important to note that there are lots of different types of granulator machines in the marketplace including rotating drum pelletizers, disc pan granulators, churning teeth horizontal pellet mills, double roller granulating machines, flat die pelletizers, rotary gear drum granulators and more.

You also need to understand that there are two different granulation methods: wet granulation and dry granulation. The type of method used for processing will depend on the nature of the raw materials. During wet granulation, for instance, a binding agent, like ethyl alcohol, needs to be added to the raw materials to promote larger particle formation and prevent separation of formed granules. In addition, wet granulation methods typically require the use of drying equipment, as the granules produced often have a high moisture content.

Various Organic Composting Methods Suitable For Your Fertilizer Plants

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Before you can learn the various organic fertilizer fermenting methods to use for your fertilizer plants, you’ll need to understand the different types of organic materials that could be useful in making compost. The term “organic waste” implies any organic matter available in waste that can be broken down into water, methane, carbon dioxide or simple organic molecules. What’s more, it can convert organic fertilizer to be the main raw materials for the process of composting. In general, the organic composting procedure entails mixing of urine, animal manure, and human manure via composting and decomposition. The organic materials for composting can be classified into the following:

– Agricultural waste
– Industrial waste
– Livestock and poultry manure
– Urban sludge
– Household garbage

Compost Fertilizer Made by Fertilizer Machinery

What is the Most Suitable Organic Composting Methods You Should Use?

Undoubtedly, composting is an excellent choice to manage organic waste in your everyday life. Some of the popular methods involved in composting organic waste include in-vessel composting methods, trench composting and windrow composting. What’s similar about these organic composting methods is that all of them are decomposing the organic matter available in raw materials through implementation of the aerobic fermentation technology. For different methods of composting, you will require a more appropriate tractor organic composting machine.

Fortunately, there is a wide range of high-quality organic fertilizer production machines in the market for you to choose. They also come in a variety of types and configuration that you can suitably use during organic farming and composting. You may be wondering, how do these methods work?

– In-vessel Composting

If you have been looking for a composting method that can break down your organic matter more quickly, in-vessel composting is your ideal solution. It’s the fastest way to obtain high-quality organic compost. More often than not, the in-vessel composting system used for organic waste composting makes use of the aforementioned aerobic fermentation technology to break down organic materials in extremely high temperatures.

The method involves fermentation of organic materials within a vessel, container, or building. When purchasing an aerobic fermentation pot, choose a full-closed one to ensure no environmental pollution during the process of organic waste fermentation.

– Trench Composting/ Groove Composting

For easy compost making, trench composting is the best option. As the name suggests, the entire fermentation process of this method takes place in the fermentation grooves or trenches. Therefore, if you’d like to apply this composting method to make your organic compost, you’ll require to construct some fermentation grooves to place the organic materials. For a more efficient composting process, the groove type compost turner is the highly recommended option. With the assistance of a groove-type compost turner machine, it’s possible to mix and crush the available organic materials in the grooves.

– Windrow Composting

In general, the way of windrow composting is a preferable option for any operator who’s looking to turn large amounts of organic material quickly, and in confined spaces. With the windrow composting system, the organic materials require to be piled into long, grounded fermentation windrows. Commonly, the self-propelled and the hydraulic windrow compost turner are the most suitable options for windrow composting.

Tips To Buy Fertilizer Machine

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When it comes to choosing a manufacturer of fertilizer machine, there are several important parameters you need to consider in order to get a machine with high yield and good quality. It’s important to do your research when choosing a fertilizer machine to get excellent return on your investment. Here are a few tips to help you make the right choice.

Organic fertilizer machinery

One of the first things you need to look at is the size of the equipment and this will depend on your planned annual output. You need to figure out the yield that is needed each hour or every year. Once you are aware of the yield, you can then set up your budget. Most of the fertilizer production machines available in the market are sold in terms of annual output that can be a few tons per year to more than 100,000 tons per year.

Another important parameter you need to look at is the shape of the granules. The common granular shapes include spherical, flat or powdery. Different types of organic waste fertilizer machines are available in the market for producing different types of granules. For instance, the rotary drum fertilizer machine is capable of producing ball shaped granules but this type of machine is suitable for huge amount of fertilizer production. Similarly, there are extrusion fertilizer machines that generate cylindrical granules. There are many other types of machines that can produce granules in different shapes and the choice will depend on your particular requirements as well as your budget.

One of the key processes in fertilizer production is fermentation as it has a direct impact on the quality of fertilizer. Therefore, you need to pay special attention when choosing a compost turner. There are different types of compost turners available in the market including self-propelled turner as well as hydraulic turner among others. Here too, the choice will depend on your specific requirements as well as your budget.

Needless to say, you want to buy a machine made with the highest quality materials. The right way to check the quality of materials used for making the machine is to check the specifications on the website of the manufacturer. All the professional manufacturers not only provide the specifications of the materials used for producing the machines but also have quality certifications on their website. Avoid manufacturers that do not provide specifications and quality certification.

Reliability of the manufacturer is also important. One way to check the reliability of the manufacturer is to check for their ratings and reviews on various trade portals as well as on discussion forums online. Carefully check the reviews on various websites to find out why a particular manufacturer has a certain reputation.

One of the most neglected parts of buying fertilizer machines is the after sale service. Even though these machines do not have many moving parts, you still need to make sure that you buy the machine from a manufacturer that is known for good after sales service. If the company does not support their machinery after the sale, you might be left in the lurch when one of the parts needs replacement.

Overall, these are some of the important things you need to keep in mind when buying a fertilizer machine.

Composting Chicken Manure

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Your chickens are good for more than just producing eggs. And you’ll have more than enough chicken manure to do some composting and make your own fertilizer. Chicken manure has some of the best benefits on the market and they will do wonders for your garden. Our article features the composting process for chicken manure.

Fresh chicken manure cannot be applied to your garden since it can possible burn your roots. So, you can compost it and turn it into a natural healthy additive. In order to get the process started, you’ll need to of course collect both manure and bedding for your pile. For bedding material, you can use dry leaves, sawdust, shavings or even straw.

In order for your microbes to become efficient and break organic material down, you’re going to need to create the perfect environment. This can be achieved with the use of 1-part brown to 2 parts of green materials. However, due to the nitrogen content in the manure, you can actually experiment with your desired mixture.

After you’ve done this, you’re also going to need to ensure that your pile is about a cubic yard. Then you’ll need to add moisture to your pile. This will then go on to create the perfect hot pile. As a rule of thumb, most composters tend to allow their pile to reach to an optimum temperature of about 150 degrees F for a period of 3 days.

As your pile heats up, all the harmful bacteria are killed. However, the piles are never left to go above 160 degrees F since they can easily kill any bacteria that is beneficial and your process will drastically slow down. However, you’ll need to repeat the heating process to ensure that the process continues; so, before you heat again, you can turn your pile in order for it to be exposed to enough air.

After some time, you’ll notice that progress is occurring and after the entire bin has been heated, you’ll need to let your material properly cure. Curing time usually takes about 60 days and when it’s just about ready, you’ll notice that it has an earthy scent. And it’ll be able to crumble easily. When you’ve gotten your compost, you can easily add it to your soil and both your flowers and vegetables will benefit a great deal.

However, it’s also best to keep in mind that you should only add properly composted aged manure to your soil. And you should always keep a pair of gloves handy so that you can use it when handling any form of manure. After you’ve gotten your fresh fruits and vegetables, it’s also recommended that you properly wash them before consumption. It is also advised that you do not try to compost pig, dog or cat manure.

As we conclude we have just discussed how to compost chicken manure. However, it’s best to keep in mind that you should not ever apply fresh manure to your plants. And you should always wear gloves when handling manure!

A Closer Look At The Cow Dung Dewatering Machine & Its Role In Making Cow Dung Compost

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If you want to make the most out of cow dung, then it is best to create cow dung manure. Basically, by composting the cow dung, the microorganisms will naturally break down all of the organic matter in the dung. A great deal of heat will be released which will kill any eggs, pathogens and seeds in the cow dung. There are many steps when it comes to turning cow dung into compost and you will need to prepare a variety of raw materials, create a compost pile and then turn it. In the raw materials, you will need to manage the water content as well as add sawdust and straw in order to control the C/N ratio. After cow dung has been turned into compost, this can then be used to make fertilizer. We will now take a closer look at the first step of making cow dung compost which will require a dewatering machine.

The water content of the cow dung is an extremely important factor when making cow dung compost as it can potentially hamper the process of composting as well as its overall quality. If you don’t already know, fresh cow dung from cows typically has 80% water content. However, a water content of 50 – 60% is needed for the composting process. As a result, a cow dung dewatering machine is needed in order to remove some of the water from the cow dung. When this machine is used to dewater the cow dung, it becomes loosened which prevents caking which is essential for the cow dung compost process. Using a cow dung dewatering machine, you can easily remove water as needed to create the best quality compost.

There are typically two different types of cow dung dewatering machines and these include the inclined screen separator machine and the solid liquid separator machine. Both of these machines work to remove water from cow dung through squeezing it. The water that is separated from the cow dung can actually also be used to create biogas or even liquid fertilizer. When it comes to the dewatering machines, the parts that come into contact with the cow dung to squeeze it are typically made from 304 stainless steel. This is a very strong steel that is highly resistant to corrosion. However, if you want to make the most of your dewatering machine, it is essential that you clean the screen in particular after using it. Most of these dewatering machines can not only work with cow dung, but can also be used to dewater pig manure, chicken manure and various other animal waste.

With that said, there are many more aspects of creating cow dung compost that need to be considered in addition to the dewatering machine. This machine is just one step and you also have to add other materials to the dung such as rice hull, straw and even saw dust. The cow dung will then need to be composted either using windrow composting, fermentation grooves or in a fermentation tank. So, if you’re interested in making cow dung compost, be sure to keep learning and researching the process so you can eventually master each step. welcome to know .

How to make cow dung fertilizers commercially?

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Cow dung or manure can make a great fertilizer, if you take the right steps. Fresh cow manure will have high levels of ammonia which can burn plants and it can contain excess salt which is bad for the soil. To use cow manure in your garden, you need to turn it into fertilizer by composting it. Composting is the first step, then how to compost the cow dung?

Preparing For Your Compost Pile

If you want to turn cow manure into fertilizer, you need a compost pile. The pile will need to be located in a shaded area away from plants. If there are trees too close to the pile, their roots will grow into the compost and this can cause problems. The location you choose should be large enough for a 3 to 4 square foot pile with some space for turning.

Once you have a location, you will need to prepare the area. To start, you need to dig a trench for proper water drainage. The trench should then be covered with twigs that are strong enough to hold the compost pile.

Trench composting for cow dung fertilizer making

Creating The Compost Pile

After preparing the area, you can start creating your compost pile. This is done by layering the cow manure and dry organic materials. The manure will start to break down and mix with the organic materials. While this happens, the minerals that cause damage to plants and the soil will disperse to manageable levels.

To start layering, you will need to lay down 3 inches of dry organic material. For your reference, you can use the cow dung solid liquid separation machine for lowering the moisture content. This material will include grass clippings, leaves, and animal bedding. The layer will need to cover the entire square area of your compost pile. You should then moisten the layer with some clean water.

The next layer will be cow manure. You should keep this layer to around 2 inches. The layer will need to be moistened before you continue. The rest of the pile will be a repeat of these 2 layers until the overall pile is around 4 feet tall. It is important that you water the pile as you build to ensure that it is damp throughout. The last layer of the pile should be soil which covers the entire top of the compost.

Turning The Pile

Once your compost pile has been built, you will need to turn it every 3 days. The pile also needs to be kept moist, but not wet. It is important that you do not overwater the pile. You also need to check the temperature of the pile.

It is recommended that the temperature of the pile is kept between 120- and 160-degrees Fahrenheit. This should be checked regularly and before you turn the pile. If the compost pile becomes too hot, you will need to turn it more often. High heats will kill the microorganisms which make the compost from the different layers. Generally, the composted cow dung can be further processed into high quality cow dung fertilizer powder or granules.

Cow dung should never be used in your garden fresh or partially decomposed. You should only start to use the compost when it stops heating in the middle and turns dark brown. This can take a number of months to occur. You can equip a machine for quickening the cow dung composting.

A Discussion On Composting Cattle Manure

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Cow dung or cow manure is an excellent fertilizer that many people use around the world to fertilize their plants. However, fresh cow dung has extremely high ammonia and salt levels which can actually burn plants and of course, the smell is quite unbearable. As a result, it is important to compost that fresh cow dung in order to get rid of the bad odor, reduce the ammonia levels as well as the salt concentration. Basically, you will need to mix the manure with a high carbon material and this will lead to aerobic composting. By doing this, the manure itself will become heated which will lead to the killing off of weed seeds and microbes. With that said, we will now look at each step of composting cattle manure in greater detail.

The first step is to decide on a space where you’d like to compost your cattle manure. It is best to choose an area that has enough space for you to build a three to four foot square pile. You should also ensure there is enough space for you to comfortably turn the manure.

In the next step, you will have to spread 3 inches of organic material in the area and then place 2 inches of cow dung on top of it. You can then spread another 3 inches of the organic material, followed by another 2 inches of cow dung. Continue layering these two materials until the entire pile is 4 feet high. While you’re layering, you should also water it so that all the materials are somewhat damp. Then, when complete, add a layer of soil to cover the pile.

Then, you should turn the pile about once for every three days. Remember to keep watering the pile to ensure it is damp but don’t put too much water to cause it to get soggy. Whenever you do turn the pile, you should check the temperature of it. However, when checking temperature, always check the temperature in the middle of the pile and it should read between 120 – 160 degrees Fahrenheit. The compost will be ready for use when heat is no longer being generated in the center of the pile and when it become crumbly and dark along with a much more bearable earthy odor. If you want to find an easy way to compost cattle manure, tongda fertilizer plant designer can give you some professional suggestions.

In the event that you have problems with the temperature of the compost during the process and it does not reach between 120 – 160 degrees Fahrenheit, then that means the compost is either not damp enough or it doesn’t have sufficient nitrogen. As a result, you should add some more water if its dry. In the event that the pile is damp enough but cool, you should add more manure. If the smell of the pile is high then you should add more carbon material as well as spread it out. You can even use a bin which will help with the smell.

In closing, we have just looked at how you can compost cattle manure as well as solve a few common problems. So, be sure to keep the above guidelines in mind and you should be able to create fantastic fertilizer in no time. More detials: https://fertilizerplantdesigner.com/composting-cattle-manure/