Tag Archives: Organic Fertilizer Production Line

Importance Of Choosing The Right Production Line For Making Fetilizer From Animal Manure

Do you have access to horse, pig, or chicken manure? Would you like to set up a business making organic fertilizer from this manure? Organic fertilizer is in huge demand and it can be made from a variety of raw materials including different types of manual from cattle, goat, chicken, or other animals.

Doing it manually is simply not possible as it takes a lot of effort. This is why serious business owners invest in a production line designed to make organic fertilizer in the form of pellets or powder from different types of animal manure. There are different types of organic fertilizer production lines from animal manure. The main difference between various types of production lines is in their design and the quality of materials used for making various components.

The designs of animal manure fertilizer production line

The design of rotary drum granulation line for animal manure fertilizer (Pic 1) and the design of disk granulation line for animal waste fertilizer

When it comes to choosing the design of animal manure fertilizer production line, there are certain parameters that should be carefully considered to get the best value for your money. Do not buy the first production line you come across. Also, claims made on the manufacturer’s website regarding the machine’s efficiency or production capacity or other parameters should be taken with a grain of salt. You need to do your own research in order to make sure that you are not buying something that will increase the operational costs and put you at a disadvantage.

Aside from the main parameters, such as processing capacity of  the production line, its design, and quality of materials used for making the production line, an important thing you need to consider is the reputation of the manufacturer. Product quality is everything. You can’t have a successful business when you have to regularly stop production due to the poor quality of machinery used in the production process.

Poor quality machinery breaks down frequently. Frequent breakdown not only hurts production but also adds to the production cost and someone has to pay for those repairs.

When it comes to checking the reputation of a particular company, such as SX Machinery, begin by searching their name on Goggle. It should help you discover a number of reviews from real buyers who have plenty of experience using the equipment. While you might not be able to find reviews on popular review websites but there are plenty of forums and groups on popular social media platforms where users in the industry converge and discuss various things. In fact, it is better for you to become a part of these communities as you can get a lot of useful tips from experienced users in these communities.

When you are checking the reputation of a company, don’t forget to ask about their after-sales service. Many companies are good at making sales but don’t really care about their customers once the sale has been completed. You do not want to buy from such a company.

Animal manure fertilizer production line installation

The after service of SX Machinery: animal waste fertilizer production line installation and adjustment

You are going to need the services of their engineers for regular servicing and maintenance. Also, you might need replacement parts every now and then. If the company does not have strong after-sales support, you might have to pay a higher than expected price for replacement parts.

Overall, various types of production lines for making animal manure fertilizer are available in the market.  However, not all the production lines are of similar quality. You should buy one only after checking the reputation of the brand and their after-sales support to set up a strong foundation for your business.

How To Purchase A Small Production Line At Low Cost For Organic Fertilizer Production?

The production of organic fertilizer is a constant process. If you do have a farm, and you have access to unlimited supplies of this material, you can easily convert this into fertilizer for your crops. On most ranches, you will have crops that will provide the fee for the animals you are raising. Some of these facilities are not that large. In fact, if you have a small organic fertilizer production line, you can obtain one for a very low cost, and also maintain and operate this production line indefinitely. If you would like to purchase one, you can obtain a new organic fertilizer production line for a very low amount of money.

Small scale organic fertilizer granulation line

Why Would You Want A Smaller One?

Obtaining a smaller one might be the most cost-effective decision to make. The smaller that they are, the less expensive they will be. Additionally, you may only have a limited amount of manure to work with on a weekly basis. Therefore, a larger model simply would not be that useful. The only time that obtaining a larger unit would be helpful is if you are thinking of expanding your organic fertilizer production business. You may have already done so and need a way of processing the extra animal manure. This will allow you to produce more fertilizer, as long as you have the right equipment, which is why a small production will provide you with once it is in your possession.

Small Organic Fertilizer Production Lines

To start a small scale organic fertilizer production line, there are a few things that you will need to know. First of all, you need to be aware of the fertilizer processes, and what production line would be best suited for your business. Certain machines are much more efficient than others. You also need to consider the type of manure you are using. It could be cattle, rabbit, pig, or even dewatering manure. All of these options will help you make the right decisions.

Granulator used in small organic fertilizer production line

How To Purchase One Of The Systems

Obtaining one of these systems will only take a small amount of thought. You are only considering the size of the units and the amount of manure you have access to. Larger farms will certainly require a much larger cylinder or drum-based system. If you have a small farm, a small production will be ideal. After it is set up, you can make a decision as to whether or not to upgrade to something larger. These are so helpful in providing you with as much fertilizer as you will need for your crops which will, in turn, provide you with the gray necessary for the animals you are raising.

Organic manure composting windrow turner

Setting one of these up should only take a few hours of your time. However, larger systems could take days. If you do have a virtually unlimited supply of manure to work with, you may want to upgrade to something much larger. For smaller businesses, a small production line would be ideal. There are even small scale organic fertilizer production lines that only take up a few feet of space. Based upon your desired output, and the manure you have to work with, you can make your choice when selecting one of the systems.

Setting Up An Organic Fertilizer Plant – Things You Need To Know

If you are planning to set up a small-scale organic fertilizer plant and are searching for the cost of setting up such a plant, you should know that there is no standard answer to this question. First and foremost, everybody has a different definition of a small-scale fertilizer plant. For some people, who do composting at home, it is a small-scale set up but if you are looking at producing commercial quantities for selling organic fertilizer, you need to develop a proper business plan before going further.

Small Scale Organic Fertilizer Prodution Plant

Small Scale Organic Fertilizer Prodution Plant

As far as producing organic fertilizer for personal use is concerned, the whole process can happen naturally. However, when you want to produce fertilizer for further selling, you need to invest in appropriate machinery to produce fertilizer in quantities that you can sell. The machines are not that expensive when you consider the cost of overall project as the biggest cost is the cost of land and cost of labor.

Land value varies greatly from place to place. If you are planning to set up the fertilizer plant in a location where land is cheap and labor is easily available, setting up the plant shouldn’t cost a lot of money. On the other hand, if the location is expensive and labor is also expensive along with high cost of transportation of raw material and the finished product, the same plant will cost a lot more money. Therefore, you need to look at components that will cost the same regardless of the location of the fertilizer plant.

Rotary Drum Granulator-Compost Pellet Making Machine

Rotary Drum Granulator-Compost Pellet Making Machine

These components include the machinery needed for setting up the fertilizer plant along with some additives that are needed to produce organic fertilizer in commercial quantities. In natural method of organic fertilizer production, the biomass is dumped in a compost bin where the composting takes place naturally and no additional live bacteria are added in the process. However, when you are looking to produce organic fertilizer in commercial quantities, you will need to add appropriate quantities of live bacteria and you will also need to figure out a way to maintain the required temperature for production of high-quality organic fertilizer. All these processes require a lot of machinery. Such as, compost making equipment, granulator for fertilizer pellet and so on.

Groove type compost fertilizer making machine

Groove type compost fertilizer making machine

Thankfully, the machinery required for production of organic fertilizers do not cost a lot of money. There is huge demand for organic fertilizers all across the world as people prefer organic produce these days. The organic produces is free of pesticides and other harmful chemicals which makes it better for human consumption as compared to the produce that uses a variety of pesticides and other chemicals. There are hundreds of manufacturers that sell these machines required for production of organic fertilizer. You can easily get the details of these companies by searching online and on various trade portals focused on B2B sales. (Go Here: https://www.fertilizer-plants.com/). These portals provide useful information including number of units sold of a particular model, the contact details of the company selling the particular model as well as ratings and reviews left by buyers.

To conclude, there is no standard answer to the question of the cost of setting up a small-scale organic fertilizer plant as every location is different. The biggest component of the cost is often the land and labor. However, certain components cost the same regardless of the location such as the machinery required for setting up an organic fertilizer production line (what machines do you need?). So, get in touch with these companies to know more about the cost of machinery required for setting up a fertilizer plant.